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Fireplace Mantle #1: Fireplace upgrade

Blog entry by Lee A. Jesberger posted 50 days ago 194 reads 2 times favorited 23 comments Add to Favorites
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When my step daughter wanted to upgrade the fireplace mantle in her family room, we worked from a picture in a magazine she had, to come up with a design that was similar but would work in her room. We also added some crown molding and then repainted the room.

Since all work was to be painted, we were able to fill screw holes and the saw kerfs we used to curve the crown molding. For filler we used Bondo, which while designed for the automotive industry, it is a great product for woodworkers to use. It’s easy to work with, tough, and permanent.

I’ll try to get some more pictures showing the finished mantle from a closer position. I keep forgetting to get them.












Making the mitered pilasters, using blue painters’ tape. This is an excellent way to make long miter joints easily. This is surprisingly effective, and very dependable in getting perfect results.










When laying out the flutes try to use odd numbers of flutes. The same holds true for many woodworking designs, including building entertainment centers, an odd number of components looks best, carving shells and much more. I used to know why that holds true, but at the moment, I can’t recall. I’ll probably wake up at two in the morning with the reason.








Dry fitting the upper mantle is a good idea as it allows you to make changes as you work. If you don’t like something about how it’s starting to look, you still have the opportunity to make changes without too much trouble.










Notice the saw kerfs on the crown molding. The molding was cut almost completely through to allow for bending. This was done with a chop saw and thin kerf blade. All of the kerfs were easy to hide with the bondo.










Hope you enjoyed this post.

Lee

-- by Lee A. Jesberger http://www.prowoodworkingtips.com http://www.ezee-feed.com

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Lee A. Jesberger

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23 comments so far

View Dick Cain's profile

Dick Cain

4158 posts in 632 days


posted 50 days ago

Boy!

What an astounding upgrade, you turned a plain looking room into what’s now fit for a palace.

Thanks for the reminder on using Bondo. I always makes me think auto body work.

Are you sure you have enough clamps? ;o)

-- Dick Cain, Hibbing, MN. http://www.woodcarvingillustrated.com/gallery/member.php?uid=3627&protype=1

View WoodJack49's profile

WoodJack49

118 posts in 96 days


posted 50 days ago

Great project, Lee. Excellent results. It really transforms the room.

I have a question about the crown moulding around the ceiling. How did you deal with going form the horizontal line aboive the fireplace to the slope on the side walls? I have three rooms with sloped ceilings and have held off installing crown in those rooms becasue I can’t wrap my mind around the compound angles.

-- Jack - Mission Viejo, Calif - I may not be good, but I'm slow.

View GaryK's profile

GaryK

6986 posts in 321 days


posted 50 days ago

Great blog and end result, Lee!

Also a great idea about the bondo in the kerfs of the moulding!

-- Gary, East TX -- The longest journey begins with a single step.

View TomFran's profile

TomFran

2304 posts in 327 days


posted 50 days ago

That’s an amazing transformation, Lee. You are a MASTER craftsman! Thanks for the great tip on the “Bondo” too. I’ve used it on cars, and you’re right, it is easy to form and sand, and is very permanent.

-- Tom, Surfside Beach, SC - Romans 8:28

View dennis mitchell's profile

dennis mitchell

2671 posts in 647 days


posted 50 days ago

Good looking job!

-- http://www.woodsongsfurniture.com

View Lee A. Jesberger's profile

Lee A. Jesberger

1732 posts in 312 days


posted 50 days ago

Thank you guys.

-- by Lee A. Jesberger http://www.prowoodworkingtips.com http://www.ezee-feed.com

View mrtrim's profile

mrtrim

1372 posts in 213 days


posted 50 days ago

great looking job lee ! i havent kerf cut any crown in a few years , guess im gettin lazy i usually use the flex mold now . you did a really nice job of it .

-- if you aint the lead dog the scenery never changes

View Lee A. Jesberger's profile

Lee A. Jesberger

1732 posts in 312 days


posted 50 days ago

Hi Verne;

Thank you sir!

Lee

-- by Lee A. Jesberger http://www.prowoodworkingtips.com http://www.ezee-feed.com

View Dadoo's profile

Dadoo

1356 posts in 323 days


posted 50 days ago

A couple of great tips here Lee! Bondo and placing an odd number of flutes. I also like how you hid the electrical (round covers) by going with one outlet. Another good idea.

-- Bob Vila would be so proud of you!

View Lee A. Jesberger's profile

Lee A. Jesberger

1732 posts in 312 days


posted 50 days ago

Thanks Dadoo;

Who’s Bob Vila?

Lee

-- by Lee A. Jesberger http://www.prowoodworkingtips.com http://www.ezee-feed.com

View Damian Penney's profile

Damian Penney

505 posts in 324 days


posted 50 days ago

Wow, very cool, filling kerf cuts with bondo to bend crown is a great idea, one that I’ll be filing away :) The upgrades to the room look stunning.

-- I am always doing that which I can not do, in order that I may learn how to do it. - Pablo Picasso

View Lee A. Jesberger's profile

Lee A. Jesberger

1732 posts in 312 days


posted 50 days ago

Thank you Damian.

Lee

-- by Lee A. Jesberger http://www.prowoodworkingtips.com http://www.ezee-feed.com

View Sparky977's profile

Sparky977

19 posts in 53 days


posted 50 days ago

What a transformation of that room! Very impressive.

I think the reason that an odd number is best is because its more pleasing to have something in the center. Our eyes and brains can pick that out. This is also a good guideline for balusters in a stair railing or balcony.

-- I get payed to play with power tools! What could be better than that?

View Lee A. Jesberger's profile

Lee A. Jesberger

1732 posts in 312 days


posted 50 days ago

Thank you sparky;

Both for the comment and explanation.

Lee

-- by Lee A. Jesberger http://www.prowoodworkingtips.com http://www.ezee-feed.com

View Karson's profile

Karson

11029 posts in 733 days


posted 50 days ago

Ah Bondo to the rescue. I’ve filled many a chip and knot hole in something to be painted.

The room looks fantastic Lee. Great job.

-- Karson Southern Delaware karson_morrison@bigfoot.com

View Thos. Angle's profile

Thos. Angle

3243 posts in 295 days


posted 50 days ago

Great stuff Lee. I have used Bondo to repair saddle trees and fill knot holes and who knows what all else. Wouldn’t be without it. I think if I remember right, the odd number is to keep the eye from trying to divide the piece. I just know it holds true in a lot of areas.

-- Thos. Angle, Owyhee Design, Oregon

View Lee A. Jesberger's profile

Lee A. Jesberger

1732 posts in 312 days


posted 50 days ago

Thank you Karson.

Lee

-- by Lee A. Jesberger http://www.prowoodworkingtips.com http://www.ezee-feed.com

View Lee A. Jesberger's profile

Lee A. Jesberger

1732 posts in 312 days


posted 50 days ago

Hey Thomas;

Thank you for the kind words, and the input on the odd number rule.

The added bonus is I like the smell of it, and it dries fast.

Lee

-- by Lee A. Jesberger http://www.prowoodworkingtips.com http://www.ezee-feed.com

View dlcarver's profile

dlcarver

171 posts in 63 days


posted 50 days ago

I use bondo in most of my habitats for birds. I have even used it on decoys. Check out my pintail in my projects gallery. The whole rump area is holding the tail on this duck with bondo. The habitat in the Black-necked Stilt shore bird, is all done with bondo. I tell about it there. Good stuff to work with. Your work is fantastic.
HAVE A GREAT ONE…. HAPPY EASTER!!!

-- Dave Leitem,Butler,Pa.,http://dlcarver.etsy.com

View bryano's profile

bryano

475 posts in 266 days


posted 50 days ago

Awesome Job Lee

-- bryano

View Lee A. Jesberger's profile

Lee A. Jesberger

1732 posts in 312 days


posted 50 days ago

Thank you my friends!

Lee

-- by Lee A. Jesberger http://www.prowoodworkingtips.com http://www.ezee-feed.com

View Bob #2's profile

Bob #2

1427 posts in 354 days


posted 49 days ago

Son of a gun bud you are the man!

Odd number to recover mesuring errors, kerfed moldings , bondo.

Where did you learn all that stuff and how the heck did you get such a good result?
I do the odd bit of this stuff but not to the extent you have taken it so I can really appreciate your skill.

Good on you Lee.

Bob

-- A mind, like a home, is furnished by its owner

View Lee A. Jesberger's profile

Lee A. Jesberger

1732 posts in 312 days


posted 48 days ago

Hi Bob;

Thank you.

For one, working with an incredible designer, who was very much into design and proportion, and authenticity. I renovated and worked on many historic buildings in Philadelphia, I got to see how it was done in the 18th century. Although bondo wasn’t approved by the Philadelphia Historic Commission, we could use a particular brand of two part epoxy for any repairing of rotted wood, (like window sills).

Moldings on arched doorways and windows were kerfed in the same manner, but with a much finer blade whick required little or no filler.

Lee

-- by Lee A. Jesberger http://www.prowoodworkingtips.com http://www.ezee-feed.com

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