Well it was a longtime coming but I have finished the bench. I’ve been having an issue getting the main face vise to operate smoothly. It worked just fine when I had it mocked up, but once I added the final chop it was grabbing and binding. It took some trouble shooting to find the problem, but in the end the problem was me trusting that power tools can do an accurate finish job. More on that later.
First I thought the problem was that the new chop was bigger and heavier. I thought the chop was riding on the garters or on the inside of the holes in the chop. I thought I needed something smoother for the screws to ride on. I recently came across a blog by Jameel Abraham. He’s a luthier and has made the most beautiful Roubo-style workbench. He used some Ultra High Molecular Weight (UHMW) Polyethyene on his vise, to make it operate smoother. If you haven’t seen his blog, you should check it out.
I ordered up a couple pieces of UHMW material, from McMaster-Carr. I order “sleeves” to go into the holes I had already bored through the chop. I was lucky, they had the exact size I needed.
After inserting the sleeves into the holes, I gave it try. Wow, it never felt so smooth! Although, by using the sleeves I eliminated any play the screws had through the chop. So I lost the ability to skew or rack the vise if I wanted. I really didn’t care too much about that, because it moved so smoothly now. Although, my excitement was short lived.
I pulled the chop off one last time and attached the garters. After reinstalling the chop, it was back to it’s old self again! I scratched my head, the only thing I did was add the garters. Off came the chop again! The garters had plenty of room, and weren’t catching on anything. Back on went the chop and sure enough, it was catching and binding still. So I thought the garters must be pinching the screws somehow. I loosened the screws on the garters and ta-da, smooth operating vise again! My conclusion: I recessed the garters into the chop. I think the recess I cut with my power router isn’t flat. I tell you, you can’t trust power tools! I ran out of time on Sunday to fix the problem. I plan to use my Veritas Router Plane to clean up the bottom of the recess the next time I’m in the shop. I think I could also remove the UHMW sleeves if I wanted to, but it moves so smoothly with them. I think I will leave them in for now. I also plan to dress up the garters, but that can wait a little while.
Here are some final pictures of the bench. I also added a shelf between the stretchers. It doesn’t have a finish on it yet, so it kind of stands out right now. Now I’m off to a new project!

























24 comments so far
Todd A. Clippinger
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2675 posts in 639 days
posted 129 days ago
I humbly bow before this great work!
Suweet!
-- Todd A. Clippinger, Montana, http://amcraftsman.com
HokieMojo
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424 posts in 268 days
posted 129 days ago
the nech you attached to that vice is very nice. lol. This is a great project. I’m not even going to bother trying something this nice for a while. I’m so far from this skill level, but I still learn a lot from your blog. I’m sure I’ll reference to it several times in a few year (-:
John Gray
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886 posts in 425 days
posted 129 days ago
GREAT workmanship and bench!!! The link to Jameel Abraham’s work is suburb if you are contemplating building such a bench.
-- Only the Shadow knows....................
jeanmarc
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1753 posts in 256 days
posted 129 days ago
great work
-- jeanmarc manosque france
sIKE
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605 posts in 294 days
posted 129 days ago
I like the bench, it looks great! Thanks for the link to McMaster-Carr!
-- //FC - Round Rock, TX - "Experience is what you get just after you need it"
Bob N
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41 posts in 467 days
posted 128 days ago
WOW!!!!!!
SPalm
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744 posts in 422 days
posted 128 days ago
Congrats Mike,
Very very nice job.
-- Stevethepeeve -- I'm no rocket surgeon
Sawdustonmyshoulder
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104 posts in 168 days
posted 128 days ago
First, GREAT WORK on the bench! Second, I seem to building to much furniture and stuff for other folks. Nothing for old Sawdustonmyshoulder. I guess the adage, “All work and no play, makes…”
I have got to get in the shop for my Shop’s sake! Well, at least for a little time. Right, Honey?
Enjoy your new bench,Mike. Makes some curls for us guy outside with our noses pressed against the window!
-- Makin' Sawdust!!!
Kevin
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284 posts in 498 days
posted 128 days ago
Mike, Thank you.
Thank you for building such a great bench and blogging about it so the rest of us can drool and dream and maybe, just maybe someday build one of our own.
Also I appreciate the links you provided. Jameel Abraham’s bench is also a great reference.
-- Kevin, Wichita, Kansas
Texasgaloot
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425 posts in 240 days
posted 128 days ago
I’m all about not trusting those tailed apprentices! You’ll have to let us know if your crispy router plane does the job!
-- There's no tool like an old tool...
Mike Lingenfelter
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405 posts in 654 days
posted 128 days ago
Tailed apprentices, I love it! I might add forked-tailed apprentices to that :).
-- http://theinquisitivewoodworker.com/
Partridge
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159 posts in 496 days
posted 128 days ago
a great bench is worth its weight in copper :)
-- Do it right the first time. Becuase fixing it is a wast of time.
Tim from Iowa City
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152 posts in 140 days
posted 128 days ago
Nice bench Mike. I have always thought about making a nice workbench. You guys are putting the pressure on the rest of us. :)
-- Tim from Iowa City, IA
Dorje
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1749 posts in 537 days
posted 128 days ago
This has come out extremely well!
I’m thinking that, in addition to the mortise not being flat, is there the possibility that the garter screws are putting side pressure upon the wooden screws? Have you screwed the garters in place without the wooden screws and examined the inner walls of the chop?
The difference of the fir (practice chop) and the white oak final chop could be the factor if the screws have something to do with it… The fir would be able to compress easier and not push wood into the hole, thus exerting pressure on the wooden screws, whereas the denser oak may receive pressure from the screws and be displaced into the hole a bit…???
This could all be hogwash too…since I don’t really know the diameter of the holes and how close to the screws they are…
And, now that I think about it…this HAS to be hogwash, because you obviously have enough clearance in the holes to place the sleeves in!
I’d like to delete all of this nonsense, but will leave it because erroneous thinking is OKAY!
-- Dorje (pronounced "door-jay"), Seattle, WA
SteveKorz
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1419 posts in 254 days
posted 128 days ago
Great Job! Very nice bench. I hope to build one someday.
-- As iron sharpens iron, so one man sharpens another. (Proverbs 27:17)
blackcherry
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240 posts in 363 days
posted 128 days ago
Very nice Mike congrat on a fine bench enjoy…Blkcherry
Al Navas
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234 posts in 415 days
posted 128 days ago
Mike,
Congratulations on finishing a fine workbench. Now, enjoy it for many, many years!!!
-- Al Navas, St Joseph, MO, http://sandal-woodsblog.com
jcees
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473 posts in 339 days
posted 127 days ago
Great work, Mike. Do you think the vise binding is caused or exacerbated by the application of finish and or the season? Just curious. I caught Mr. Abraham’s blog, WOW, what a bench! It’s got me thinking about the next one. Hmmmmm….
always,
J.C.
-- "Imagination is more important than knowledge" -- Albert Einstein
Mike Lingenfelter
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405 posts in 654 days
posted 127 days ago
J.C. – You are funny, but I was a little concerned about displaying my tools in such a public forum. Luckily my house is equipped with a an alarm system :). I have acquired a few tools lately, I should make sure my insurance is up to date just in case.
-- http://theinquisitivewoodworker.com/
kenn
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138 posts in 260 days
posted 127 days ago
This blog is my absolute favorite. I have loved watching you build this and reveal all of the “hidden” secrets that you turned up. I’ve been looking at Chris Swartz’s book in anticipation of a bench upgrade and your blog has been invalable. Thanks, great job!
-- Every cloud has a silver lining
Mike Lingenfelter
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405 posts in 654 days
posted 126 days ago
J.C. – I got my posts mixed up :). I don’t think it was anything to do with the finish or seasonal expansion. The screws had about a 1/4” of clearance through the chop. The problem really shows itself when I tighten down on the screws for the garters. I really think they aren’t sitting flat. I don’t think it’s a big deal and can easily be fixed.
Kenn – It has been a fun long process, I recommend it to anyone who wants a nice bench for hand tool work.
-- http://theinquisitivewoodworker.com/
jcees
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473 posts in 339 days
posted 126 days ago
Mike, have you used anything on the screws for lube? I’ve had luck with the old beeswax/turpentine/BLO formula on hickory screws. Dries enough not to transfer to anything else but remains soft enough to lube the wooden threads and garter. Also, I made my garters and wears out of lignum vitae. Any kind of metal down here in the subtropics is likely to rust without continual due diligence.
Again, great blog, Mike.
always,
J.C.
-- "Imagination is more important than knowledge" -- Albert Einstein
kem
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56 posts in 258 days
posted 125 days ago
Great job, Mike! I’m glad you got the vise working well. Your blog was extremely helpful when I was building my workbench. Thanks for all the work you put into the series.
-- Kevin
jcees
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473 posts in 339 days
posted 123 days ago
Nev’ mind, I just realized you used paraffin on an earlier installment. I’m sure the hi-tech approach will help as well. Great bench.
always,
J.C.
-- "Imagination is more important than knowledge" -- Albert Einstein