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Phenolic Table Saw Inserts Question

Blog entry by John Gray posted 232 days ago 183 reads 0 times favorited 6 comments Add to Favorites

I purchased 2 Phenolic table saw inserts from Rockler, part #26648, and they are too thick for my Ridgid TS3650 so I need to machine them down. Has anyone had experience running this material through a planer or joiner? I’d hate to ruin a set of blades just to cut these.
Thanks in advance,
John

-- Only the Shadow knows....................

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John Gray

698 posts in 373 days


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tablesaw planer jointer milling

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6 comments so far

View gizmodyne's profile

gizmodyne

1479 posts in 577 days


posted 232 days ago

Even if you could cut them, they might be too short to run through the planer.

-- -John "Do I have to keep typing a smiley? Just assume it's a joke." www.flickr.com/photos/gizmodyne

View GaryK's profile

GaryK

8489 posts in 475 days


posted 232 days ago

Phenolic is a combination of cloth fiber and an epoxy type of resin. I would NEVER run them through a planer.

Instant dull blades.

I don’t know of any way to thin them down without dulling something.

I would take them back and make my own.

-- Gary, East TX -- The longest journey begins with a single step.

View Tom Adamski's profile

Tom Adamski

220 posts in 258 days


posted 232 days ago

Running those high density plastics through your planer or jointer could be disasterous! Not only because of what they are made of, but also their size. They are just too small and will be sniped by the planner and will expose your hands to the blade of the jointer. It is never worth your health or fingers to experiment with stuff like this.

Return the inserts and make your own with wood, ie plywood of MDF.

-- Anybody can become a woodworker, but only a Craftsman can hide his mistakes.

View John Gray's profile

John Gray

698 posts in 373 days


posted 232 days ago

Thanks everybody that’s just what I figured. I wonder what happens if you used a router to do the edges the instructions say that works? Anyway they will go back next week. ;-)

-- Only the Shadow knows....................

View gizmodyne's profile

gizmodyne

1479 posts in 577 days


posted 232 days ago

That is actually a pretty good idea. Rout a rabbet with a bottom mounted bering bit in a router table. That will create a recess, to set the thing flush. Some of that stuff machines well.

-- -John "Do I have to keep typing a smiley? Just assume it's a joke." www.flickr.com/photos/gizmodyne

View ericmakesthings's profile

ericmakesthings

35 posts in 237 days


posted 231 days ago

A thickness sander would do the trick. the belt maybe a little thrashed when you’re finished. my 2 cents.

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