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A veneering extravaganza!

Blog entry by John Fry posted 96 days ago 418 reads 18 times favorited 29 comments Add to Favorites

This intricate project is a veneered, inlaid, banded, and beaded set consisting of a coffee table and two end tables. The visible woods are curly maple, boire, Peruvian walnut, anigre, figured anigre, and wenge.

The secondary woods are mahogany and poplar.

This elevated shot shows the anigre veneered drawer bottom, and the detail in the top. The end tables are 23” tall and the tops are just under 26” X 26”. All three tables are finished with five coats of an oil/varnish blend.

Here is the pair of end tables together. This photo is to prove that I really did build two. Each table has over 500 pieces of wood.

And of course, the matching coffee table. Yes! These tables are wild, artsy to the extreme, and they are definitely NOT for those who dislike multiple wood pieces of furniture. May they at least enjoy the construction process.

I started by prepping and resawing all the necessary maple and boire veneers, this is a bunch of stickered and clamped boire.

All the patterned veneers for the raised panels were sliced from glued up solid blocks of boire and curly maple.

Just like the larger shop sawn veneers, these were sliced and sanded to 1/16”. I cut several extra, just in case.

The MDF substrates for the raised panels in all the aprons were beveled at 12 degrees and the beveled edges were veneered with commercial figured anigre veneers, that I had in stock.

I glued the patterned veneers to the panels using yellow glue and a fixture to hold the veneer centered on the face of the panel while it was clamped. Then I made another template as a router guide that the panel slid into firmly, and I routed the 1/8” grooves to hold the miniature 1/8” bullnosed cockbeading. After mitering these tiny moldings by hand, I glued them into their grooves.

The framework for the panels is “cross-banded” boire and a rounded over 5/16” bead of wenge. I made this by edge gluing large sheets of the boire to the substrate and then sliced the strips across the grain of the boire veneer. Then the strips of wenge were made by first using a roundover bit on both edges of a piece of solid wenge at the router table, and then ripping off the 5/16” strips. They were then glued to the veneered boire strips. Finally, on the table saw, I cut a 1/16” rabbet on the wenge so the roundover portion actually overlapped the delicate edge of the commercial veneer on the panel’s edge.

I set up stop blocks on my 45 degree miter sled and cut all the apron panel frame pieces. I used a band clamp to set the glued framework and then placed additional clamps to insure good contact all around.

The anigre leg stock was purchased as 8/4 lumber and my attempt to resaw this stock down to the desired 4/4 thickness on my bandsaw resulted in two, very dull, $200.00 carbide resaw blades in one 20” long cut! This is what they call high silica content. Wow! I wound up using my nasty looking 18T flat top ripping blade and got through it OK.

I beveled all the leg parts (using the same blade) and taped them for the glue up.

I glued the edges, rolled them up, and used band clamps and cauls for good pressure.

These legs will get four sided tapers, so I did as much milling as possible before doing the tapers. Here you see the cove being cut on the router table, the dadoes for the moldings on the bottom and just above the cove, have all been cut. All the mortises for the aprons have been completed at this time also.

The bottoms of all 12 legs have been plugged with anigre blocks, the outer two faces of all the legs have been routed in the upper portion for the inlaid mini raised panels.

The drawer fronts were made just like the apron panels except the veneers were laid up on sold mahogany. The halfblind dovetails are inlaid with Peruvian walnut, and the sides are white poplar. I veneered the drawer bottoms with figured anigre.

Next, I built a sled to taper the legs on the big planer with the Byrd Shelix head. To accommodate both lengths of legs and a four sided taper, I made it to be able to add blocks to change the taper angle, and a screw clamp so it would be held against stop blocks.

After the tapers were cut, I made this router template to cut the recesses for the angled herringbone boire inlays. These had to be cut on all four surfaces of all twelve legs.

To make the herringbone inlays, I edge glued strips of boire cut at about 45 degree angles. They were tapered and trimmed to fit, on the tables saw.

All twelve legs are inlaid and ready for the mini-panels to be glued into the upper recesses. Every recessed border will be finished off with 1/4”, by 1/4 round, wenge molding.

The mini panels that get glued into the upper leg blocks were made exactly like the larger panels. They have beveled edges and are veneered with anigre, they had one solid center piece of boire, and it is bordered by a tiny, 1/16� bullnosed cockbead, set in a 1/16� groove. Here the finished panels are being glued into the recesses.

After making all the quarter round wenge molding, I mitered everything to fit on the table saw using clamps and stop blocks. The 45 degree cuts on the upper moldings were pretty easy, but because of the tapered legs, the moldings for the bottom inlays were a much different set of angles.

I used a bunch of mini spring clamps to glue the moldings in place.

The coffee table aprons were end glued together and then these three panel assemblies, as well as all the single panel aprons, were glued to a � � Baltic birch plywood backer board. Mortises were then cut in the ends with a router for the mortise and loose tenon construction.

The top has a ½” wide wenge-maple-wenge banding. I made this by milling a flat piece of wenge at the ½” thickness and then ripped a 1/8” kerf in both edges. I glued a 1/8” thick slice of maple veneer in both kerfs.

Then I sliced off the banding at 1/16” thick and sanded smooth.

I taped and edge, glued all the 1/16” thick shop sawn veneers together for the tops.

I used mahogany backer veneers on the undersides of the tops. This end table top is right out of the vacuum press.

The table tops were bordered and profiled with Peruvian walnut. Then I milled the profiles for all the moldings and the inlaid beading out of Peruvian walnut, and then fit, mitered, and glued them into place.

Here are a couple of detail shots. This one is of the table top’s mitered corners. The outer veneer between the Peruvian walnut border and the wenge banding is shop sawn, figured anigre that I cut from a beautiful piece of 4/4 stock. I did my best to bookmatch as many of the corners a possible.

And finally, this one shows the corner block and leg in detail.

With over 1500 pieces of wood, this veneering project is one of my all time favorites. It was very intense and I literally put on the shelf for a few days at a time to keep my sanity. I found myself going out and pulling weeds to keep me from throwing it against the wall. :-)

Thanks for looking!

-- John, Chisel and Bit Custom Crafted Furniture, www.chiselandbit.com

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John Fry

64 posts in 102 days


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29 comments so far

View Tom Adamski's profile

Tom Adamski

179 posts in 173 days


posted 96 days ago

John,
Exquisite! Very nice work. I am impressed with your veneering talent.

Tom

-- Anybody can become a woodworker, but only a Craftsman can hide his mistakes.

View GaryK's profile

GaryK

8250 posts in 390 days


posted 96 days ago

That is fantastic! A great job on a great project. Thanks for the how you did it blog.

-- Gary, East TX -- The longest journey begins with a single step.

View lclashley's profile

lclashley

223 posts in 516 days


posted 96 days ago

VERY impressive. Thanks for the blog, it was quite imformative.

View Topapilot's profile

Topapilot

40 posts in 243 days


posted 96 days ago

John,
Another excellent summary.

I have a question. You said five coats of an oil-varnish blend was used as a finish. I understood that the oil helps to pop the grain, and the varnish encapsulates any remaining oil so that it will “dry” and you can apply additional coats of finish. I also understood that having oil in the additional coats didn’t bring anything to the party as the wood is sealed by the first coat. What are your thoughts on all that, and can you tell us more about how you finish your work?

Robb – who didn’t wipe off the excess of the oil/varnish first coat and now has sticky draw handles under a heat lamp.

View ChicoWoodnut's profile

ChicoWoodnut

423 posts in 217 days


posted 96 days ago

This is awesome John. Thanks for taking the time to document this in your Blog.

-- Scott - Chico California http://chicowoodnut.home.comcast.net

View lightweightladyleftie's profile

lightweightladyleftie

57 posts in 115 days


posted 96 days ago

John,

This blog is so incredibly informative, too. It is so complete that I found it a really great vicarious experience, and “did” the work right with you. (However, I have nothing to show for it.) I could only dream about such skill, creativity, and patience!

-- child of the King, Ephesians 5:22

View WoodJack49's profile

WoodJack49

185 posts in 165 days


posted 96 days ago

Beautiful tables! Thank you for the construction details.

-- Jack - Mission Viejo, Calif

View John Fry's profile

John Fry

64 posts in 102 days


posted 96 days ago

Topapilot asked:......... “I understood that the oil helps to pop the grain, and the varnish encapsulates any remaining oil so that it will “dry” and you can apply additional coats of finish. I also understood that having oil in the additional coats didn’t bring anything to the party as the wood is sealed by the first coat. What are your thoughts on all that, and can you tell us more about how you finish your work?”

You are basically right Robb. But the oil may still be penetrating on the second coat where the first coat sucked in more than you applied. PLUS, after the first and second coats I sand lightly with 320 grit to insure a very smooth surface and maybe I opened up the surface for more oil penetration on the subsequent coats. It is true though, that once the varnish has sealed the surface, the oil is just getting wiped off. From this point on, the varnish builds additional coats, and that also builds the sheen if that is desired. If you’re thinking why not just use a straight varnish (of your choice) from this point on, that would mean another finishing product on hand, and I just think it’s easier to keep using the same single product.

HTH

Thanks for the kind words everybody.

-- John, Chisel and Bit Custom Crafted Furniture, www.chiselandbit.com

View davidtheboxmaker's profile

davidtheboxmaker

258 posts in 207 days


posted 96 days ago

This is a fantastic blog – thanks very much for sharing it with us. Your workmanship is of the very highest standard – well done.

View motthunter's profile

motthunter

1006 posts in 201 days


posted 96 days ago

absolutely stunning. I will study these pictures many times.

-- making sawdust....

View Scott Bryan's profile

Scott Bryan

7975 posts in 224 days


posted 96 days ago

John,

This is a well-documented construction post. The amount of effort and craftmanship that went into producing these pieces is not fully appreciated until the complexities of the individual processes are shown. This is a very nice post and I appreciate the time and effort it took to put this one together. You clearly delineated the individual processes and your photographic skills are excellent as well.

Thanks for posting a most interesting veneering blog.

-- With God's help all things are possible- even woodworking. Woodworking is not just a hobby, it is an (expletive deleted) expensive hobby.

View toyguy's profile

toyguy

406 posts in 239 days


posted 96 days ago

You sir have too much time on your hands.

Great construction blog. Great project….... great craftsmanship.

-- Brian's Table Top Toys http://home.mountaincable.net/~bgraham/

View Sawdust2's profile

Sawdust2

802 posts in 490 days


posted 96 days ago

Thanks for validating the finish process I just used on my tray table bottoms.
I knew it worked but accepted it on faith.

IMHO production runs make projects like this doable. Making them one off would be a waste of time.

Great blog.

Lee

-- No piece is cut too short. It was meant for a smaller project.

View RusticElements's profile

RusticElements

117 posts in 128 days


posted 96 days ago

Wow! This post is an encyclopedia in it’s self. It’s going in my favorites list for future reference!

-- Michael R. Harvey - Brewster, NY - RusticElementArt.com - SpaceAware.org - AnConn.com

View John Gray's profile

John Gray

502 posts in 288 days


posted 96 days ago

Magnificent piece!!!!!

-- Only the Shadow knows....................

View Bob #2's profile

Bob #2

1673 posts in 424 days


posted 96 days ago

That’s it, I quit woodworking! <g>

Just and execellent presentation and the detailed explanation via picltures remainds me of how little I know about the contruction of fine furniture.

Bob

-- A mind, like a home, is furnished by its owner

View SteveKorz's profile

SteveKorz

716 posts in 116 days


posted 96 days ago

WOW! I’m not sure what to say (mouth open, drooling a little)... that is fantastic! Thank you for taking the time to document it in this blog… your instructions are awesome!

-- As iron sharpens iron, so one man sharpens another. (Proverbs 27:17)

View cowboy's profile

cowboy

64 posts in 190 days


posted 96 days ago

Wow is all that comes to mind at first !!!!!!!!!!!!These tables are absoluting stunning

View Thos. Angle's profile

Thos. Angle

3243 posts in 365 days


posted 96 days ago

I was awe stricken by the finished product but the process is even more impressive. Your craftsmanship is humbling.

-- Thos. Angle, Owyhee Design, Oregon

View WoodRivWW's profile

WoodRivWW

31 posts in 113 days


posted 96 days ago

Thanks for the amazing documentation of a beautiful project. The whole thing has “Fine Woodworking article” written all over it. I hope you submit it to them.

-- Hailey, ID

View kshipp's profile

kshipp

72 posts in 180 days


posted 96 days ago

I can see it takes a special eye to be able to glue all the woods together and foresee what they will look like when cut apart for the veneer.
Very nice work.

-- Kyle, Michigan

View jeanmarc's profile

jeanmarc

530 posts in 118 days


posted 96 days ago

excellent works congratulations very impressive

-- jeanmarc manosque france

View Les Hastings's profile

Les Hastings

373 posts in 175 days


posted 95 days ago

Excellent blog on an excellent project!

-- Les, Wichita, Ks. (I'd rather be covered in saw dust!)

View Karson's profile

Karson

11924 posts in 803 days


posted 91 days ago

A great project and a wonderful detailed blog of the construction.

Very impressive.

-- Karson Southern Delaware karson_morrison@bigfoot.com

View jcees's profile

jcees

395 posts in 201 days


posted 74 days ago

I haven’t ventured into veneering yet but I’m adding this puppy to my favorites for later. Thanks for the great photo log and insight. Way cool work, mon ami.

always,
J.C.

-- "Imagination is more important than knowledge" -- Albert Einstein

View OutPutter's profile

OutPutter

91 posts in 392 days


posted 12 days ago

The finished pieces were impressive enough but, when I saw a link to a blog I said to myself “self, there ain’t no way that blog is anything more than a few pictures and bland descriptions. Why even bother? Well, because it’s LumberJOCKS!” So I looked and I was not disappointed. I don’t even know how much I’ll be able to use the dozens of tips I gleaned from the blog yet. I don’t even know how many tips I’ll find later when I need to solve a problem I’ll come across ten years from now. It’s going to be a favorite for sure.

I know you probably won’t run across this question for a while but if you don’t mind, can you describe the process you go through to plan a project like this? Surely you must have at least a drawing but, do you have a step by step list of what to do when or something?

Thanks a million,

-- Jim

View grumpycarp's profile

grumpycarp

134 posts in 148 days


posted 12 days ago

tomorrow morning I will found my local chapter of under achievers anonymous. I will be a charter member.
or maybe day after tomorrow . . .

That is awesome. Thanks for the great blog. Thanks for the kick in the a$$ to do something.

View Blake's profile

Blake

1836 posts in 276 days


posted 12 days ago

You make it look SO EASY! Thanks so much for all the photos.

-- Dust collectors suck.

View Douglas Bordner's profile

Douglas Bordner

2286 posts in 466 days


posted 12 days ago

Wow. Great blog and beyond awesome projects. Favorite!

-- "Bordnerizing" perfectly good lumber for over a decade.

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