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Aligning a Table Saw Sled Fence to 90 Degrees

Blog entry by GarageWoodworks posted 93 days ago 269 reads 1 time favorited 11 comments Add to Favorites

Aligning a table saw (TS) sled fence to 90 degrees can be a frustrating, hair pulling event. However, if you follow the following tip, it can be a breeze. Sure, there are other methods to align a TS sled fence to 90°, but most require making test cuts with plywood and are less accurate. Aside from being less accurate, the other methods take longer to get an accurate 90°. I don’t know about you, but I’d rather be spending my time making projects than trying to align my tools. Speed is the major advantage here, accuracy just comes along for the ride!

First, place a dial indicator w/ a magnetic base on your table saw fence or table saw surface. I like to use the table saw fence because I can lock the dial indicator on the TS-fence and move it into the square.

Temporarily secure the sled fence to the sled. Next, place a good quality square against your sled fence and zero the indicator at the top of the square.

Now slide the sled forward and take an indicator reading at the bottom of the square.

If your second measurement doesn’t read zero, your sled fence is not square. Adjust the sled fence and re-measure.

You can also rip pieces of plywood and measure with a caliper the two ends of the strip you rip off (or use the 5-cut method). These methods are less accurate, wastes plywood and most importantly take longer.

You can also buy a TS-Aligner Jr. (see my review) and do the same thing (only this time you will need to secure the Aligner to your TS because it doesn’t have a magnetic base.)

-- -Brian of High Point, NC (http://www.garagewoodworks.com)

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GarageWoodworks

62 posts in 110 days


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View Scott Bryan's profile

Scott Bryan

9123 posts in 309 days


posted 93 days ago

Brian,

Thanks for the post. That is a useful tip.

-- With God's help all things are possible- even woodworking. Woodworking is not just a hobby, it is an (expletive deleted) expensive hobby.

View moshel's profile

moshel

134 posts in 171 days


posted 93 days ago

this is probably a very stupid question, but why not use a large carpenter square to align it directly to the fence? because of the length of the square, any inaccuracy will be noticeable.

-- The woods are lovely, dark and deep, but I have promises to keep...

View FlWoodRat's profile

FlWoodRat

292 posts in 397 days


posted 93 days ago

Moshel Typically, large carpenter squares ARE NOT SQUARE. They are close enough for framing, but not for precise work.

Brian Does your sled have runners or do you plan to run it against your fence? If no, did you verify the sled is square to your blade? I never ran my sled against the fence.

-- Smile. Life can be FUN!

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GarageWoodworks

62 posts in 110 days


posted 93 days ago

Moshel,

When you say align it to the fence, I assume you mean the TS-fence and that you are placing the carpenters square aqainst the TS-fence and the sled-fence. If not please let me know.

First, you are making the assumption that your TS-fence is perfectly parallel with your TS-miter tracks. Any deviation from parallel here with throw off the alignment of your sled-fence. Second, (assuming your square is a perfect 90°) you would need to use feeler gauges to check the fit at the top and bottom of the square OR look for light in between the square and the TS-fence. IMHO this method would be MUCH slower and MUCH less accuate than the method I describe.

WoodRat,
My sled uses two runners and does not ride the TS-fence.

Hope this helps.

-- -Brian of High Point, NC (http://www.garagewoodworks.com)

View sIKE's profile

sIKE

564 posts in 241 days


posted 93 days ago

Very nice post thanks for the tips!

-- //FC - Round Rock, TX - "Experience is what you get just after you need it"

View moshel's profile

moshel

134 posts in 171 days


posted 91 days ago

Thanks for the explanation. i knew it was a stupid question :-).

-- The woods are lovely, dark and deep, but I have promises to keep...

View GarageWoodworks's profile

GarageWoodworks

62 posts in 110 days


posted 91 days ago

No. Not a stupid question at all. Give it a try. A dial indicator w/ magnetic base is around $40.00. You will be suprised how many uses you find for it.

-- -Brian of High Point, NC (http://www.garagewoodworks.com)

View GaryK's profile

GaryK

8489 posts in 476 days


posted 91 days ago

I usually cut the slot first and use a carpenter square (one that I have squared perfectly) against two
pieces of material that fits tight in the slot. One at each end of the slot.

A carpenter square is very easy to square with a center punch and a hammer. If anyone is interested how, let me know.

BTW I used to be a machinist and have all the tools still.

-- Gary, East TX -- The longest journey begins with a single step.

View Karson's profile

Karson

12917 posts in 888 days


posted 90 days ago

Thanks for the tips.

-- Karson Southern Delaware karson_morrison@bigfoot.com

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Dusty56

1174 posts in 175 days


posted 84 days ago

great info …thank you !

-- Dusty56@comcast.net

View jeanmarc's profile

jeanmarc

1752 posts in 204 days


posted 75 days ago

Very nice post.thank you !

-- jeanmarc manosque france

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