I had some time in the evening to continue on my little case…
I was able to get the drawer lock joints cut on the four little drawers. Fortunately, I set this up the other day. Without instructions, it took me a little longer than it probably should have. Once you dial in the height for a good fit, it’s all in the fence adjustment. Pretty decent little machine joint, that’ll be a lot faster to perform the next time:

Next up, I cut the grooves for the bottoms (on the table saw, but was wishing for one of those little LV plow planes), marked out for fielding the bottom panels, and fielded them with a block plane:

Here are a couple of dry fit drawers:

Glued ‘em, clamped ‘em, squared ‘em, and there you have it – the drawers will be ready to fit to the carcase next…


I’m pretty pleased with the process so far. I haven’t invested too much time and it seems to be coming along at a relatively smooth pace…
-- Dorje (pronounced "door-jay"), Seattle, WA























18 comments so far
Eric
home | projects | blog
492 posts in 172 days
posted 136 days ago
This is fun to watch. Great pics too!
-- Eric at http://adventuresinwoodworking.com
Tomcat1066
home | projects | blog
556 posts in 184 days
posted 136 days ago
Still looking good Dorje! This thing will be very nice when you done!
-- "Give me your poor tools, your tired steel, your huddled masses of rust." Yep, I ripped off the Statue of Liberty. That's how I roll!
Scott Bryan
home | projects | blog
7762 posts in 210 days
posted 136 days ago
You are making progress.
By the way I looked up tansu and have a general idea what it is now. If it wasn’t for your post I might never have stumbled over this term. Thanks for educational inspiration.
-- With God's help all things are possible- even woodworking. Woodworking is not just a hobby, it is an (expletive deleted) expensive hobby.
MsDebbieP
home | projects | blog
10975 posts in 549 days
posted 136 days ago
I, too, am enjoying the process
-- "Functional WoodArt" by Debbie, Canada (http://www.execulink.com/~yohan)
Lee A. Jesberger
home | projects | blog
2035 posts in 368 days
posted 136 days ago
Nice job Dorje.
Lee
-- by Lee A. Jesberger http://www.prowoodworkingtips.com http://www.ezee-feed.com
GaryK
home | projects | blog
8183 posts in 377 days
posted 136 days ago
Pretty cool.
Is there one height setting with that bit? Then just cut one piece flat and the other on end?
-- Gary, East TX -- The longest journey begins with a single step.
SteveL
home | projects | blog
35 posts in 157 days
posted 136 days ago
Very nice job with the drawers—I like the way the figure matches drawer-to-drawer on the entire drawer front stack.
-- SteveL
Damian Penney
home | projects | blog
592 posts in 380 days
posted 136 days ago
Looking good Dorje. I’m always really impressed with your photography, what kind of gear are you using (the colors and the lighting always seem spot on)
-- I am always doing that which I can not do, in order that I may learn how to do it. - Pablo Picasso
gizmodyne
home | projects | blog
1407 posts in 478 days
posted 136 days ago
Looking good. Nice grain patterns on those drawer fronts.
I cut that joint with a tablesaw for my planer cart, but used a very iniffecient method. Nice work.
How will those attach to the case?
-- -John "Do I have to keep typing a smiley? Just assume it's a joke." www.flickr.com/photos/gizmodyne
Blake
home | projects | blog
1802 posts in 263 days
posted 136 days ago
Your great sense of craftsmanship is showing in this process, Dorje. I like your attention to detail and use of traditional methods. This will be really nice when it’s done.
-- Dust collectors suck.
Dorje
home | projects | blog
1694 posts in 385 days
posted 135 days ago
Thanks all for your comments -
Gary – On the drawer lock bit, you set the height so positives and negatives match; it stays the same through the process. Fronts and backs are routed flat down on the table (as I’m sure you can imagine) and the sides are routed on edge. The kicker is that the fence is set back from the upper cutter, the width of the sides (or more for overlap drawers), when you do the fronts and backs, and then you move the fence in to set it dead on to the lower cutter when you do the sides.
Damian – I just use an Olympus didgtal camera…2.0megapixel or something. It’s pretty old at this point. I take a bunch of pics and a few usually turn out okay…Thanks for the nice words on the photos.
John – not sure I understand the question about attaching to the case…
-- Dorje (pronounced "door-jay"), Seattle, WA
Jon3
home | projects | blog
226 posts in 494 days
posted 135 days ago
I was going to ask the camera question too. The light in your shop must be really good natural light, because those photos look great!
SPalm
home | projects | blog
653 posts in 270 days
posted 135 days ago
I had missed the first two posts on this little baby. Very nice. Thanks for sharing.
So I take it, you like the lock joint and would use it again? Just a lot of tweaking to setup?
I have done locking rabbets on the TS, but this has that nice little chamfer with it….
-- Stevethepeeve -- I'm no rocket surgeon
Dorje
home | projects | blog
1694 posts in 385 days
posted 134 days ago
Thanks for you comments guys…
Jon – I have very little natural light in there and these were taken at night under regular incandescent bulbs…go figure.
Steve – I would use it again – and next time it wouldn’t take as much tweaking because I understand the geometry of the joint now…which is a relief.
-- Dorje (pronounced "door-jay"), Seattle, WA
hobbylogger
home | projects | blog
21 posts in 101 days
posted 99 days ago
Looks like a really fun project. the woods look very warm. Are they softwoods? I can’t wait to see the finished product. Looks great!
-- Daniel, Tumwater, Wa U.S.A.
rikkor
home | projects | blog
6465 posts in 263 days
posted 99 days ago
How is this project coming? The drawer construction process was interesting.
-- Maplewood, MN
Dorje
home | projects | blog
1694 posts in 385 days
posted 99 days ago
Daniel - yes – softwood for the most part- just tight grain soft cedar scrap for the primary, and some cedar, pine and poplar for the secondary woods…
Many Tansu cases were built out of Paulownia, which is very very soft, so it sort of fits in there…
rikkor - I’ve only had a couple hours to work on this in the past month; I fit the drawers to the case…really pleased with how that worked out…
Hopefully, I’ll have some time to work on this in the next couple/few days! Next, is surface prep and finish, installing a back and hardware…
-- Dorje (pronounced "door-jay"), Seattle, WA
PedroOso
home | projects | blog
1 post in 51 days
posted 51 days ago
Hey Hey A. Dorje, how much lumber have you jocked today?