Today I tried making pegs for the false shallow holes. I had alot of trouble doing it the way the plan instructed.
I would get chip out when carving the facets on the plugs. I’m using Walnut, maybe Ebony wouldn’t do this because it’s more dense.
So I setup my disk sander miter to 30 degrees, & sanded my 3/8” stock to a point. Then I cut to the hole depth, & tapped them in with hammer with a dab of glue. Here’s a short video, of how I used my disk sander to make the facets on the pegs.
Being that I had a fine grit on my disk, it blackened the ends of the peg, so it looks just like Ebony now.
Here’s another short Video, faceting the pegs with sandpaper, on your bench. this works fine but a little slower than the disk sander.


-- -** You are never to old to set another goal or to dream a new dream ****************** Dick, & Barb Cain, Hibbing, MN. http://www.woodcarvingillustrated.com/gallery/member.php?uid=3627&protype=1






















22 comments so far
WayneC
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5684 posts in 637 days
posted 584 days ago
They look great.
-- We must guard our enthusiasm as we would our life - James Krenov
Karson
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14323 posts in 940 days
posted 584 days ago
Great looking Dick
-- Karson Southern Delaware karson_morrison@bigfoot.com †
PanamaJack
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4452 posts in 617 days
posted 584 days ago
Great looking shelf for your Thorsen Table project. Are you going to give it a natural finish Dick?
-- Carpe Lignum - Seize The Wood,
Dick, & Barb Cain
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5398 posts in 839 days
posted 584 days ago
Thanks,
This is one of the shelves, & will have a natural finish
-- -** You are never to old to set another goal or to dream a new dream ****************** Dick, & Barb Cain, Hibbing, MN. http://www.woodcarvingillustrated.com/gallery/member.php?uid=3627&protype=1
frank
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1420 posts in 746 days
posted 583 days ago
Hi Dick;
—-looking good!!!
GODSPEED,
Frank
-- --frank, NH, http://frank.wordpress.com/
MsDebbieP
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12282 posts in 700 days
posted 583 days ago
sounds like it was a frustrating process—- there’s a song that goes something like “smile and the world smiles with you” ;)
the effort was worth it!! Looks sweet
-- "Functional WoodArt" by Debbie, Canada (http://www.execulink.com/~yohan)
fred
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257 posts in 638 days
posted 583 days ago
I love the facets. Since I don’t have a disc sander I may try to file the edges. Do you think that would work?
The shelf is looking great. I can’t wait to see the completed table.
-- Fred Childs, Pasadena, CA - - - Law of the Workshop: Any tool, when dropped, will roll to the least accessible corner.
Dick, & Barb Cain
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posted 583 days ago
Fred,
A file should work, or glue sandpaper to a stick, first course then finish with fine.
I’ve glued sandpaper around dowels for sanding small coves.
I decided I’m going to flatten the point on my pegs.
-- -** You are never to old to set another goal or to dream a new dream ****************** Dick, & Barb Cain, Hibbing, MN. http://www.woodcarvingillustrated.com/gallery/member.php?uid=3627&protype=1
Mark A. DeCou
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1365 posts in 945 days
posted 583 days ago
I understand the peg carving splintering, I can’t tell you how many walnut pegs I have installed in the past 2 years. I have used a knife, a dremel with a round burr, a disc sander, a file, and a sandpaper block. All work equally well. I gave up on trying to measure the amount of protrusion first and doing the bevel carving before tapping in the peg. Now, I drive them in, and use a spacer block to hand cut with a dozuki saw the right length. Then, I do the beveling once it is installed. Makes the peg protrusion more consistent, and doesn’t take too long. Splintering is avoided by cutting with the grain direction and a sharp knife. I know you know how to do this Dick, I’m just taking the chance for documenting my experiences.
-- Mark DeCou - Kansas Flint Hill's Artisan
Dick, & Barb Cain
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5398 posts in 839 days
posted 583 days ago
Thanks Mark,
Fred was wondering how to do this by hand, so I made a short video.
It doesn’t take long doing it this way either. Excuse my too quick movement when showing the end results.
-- -** You are never to old to set another goal or to dream a new dream ****************** Dick, & Barb Cain, Hibbing, MN. http://www.woodcarvingillustrated.com/gallery/member.php?uid=3627&protype=1
David
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1833 posts in 679 days
posted 583 days ago
Dick -
Your table is looking great! Thanks for the video on making peg facets.
-- http://foldingrule.blogspot.com
Dick, & Barb Cain
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5398 posts in 839 days
posted 583 days ago
Hi,
I just made another Video. Making facets with my disk sander.
I’m not getting much production on my table by making videos , but I’m having fun. That’s the name of the game.
-- -** You are never to old to set another goal or to dream a new dream ****************** Dick, & Barb Cain, Hibbing, MN. http://www.woodcarvingillustrated.com/gallery/member.php?uid=3627&protype=1
MsDebbieP
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12282 posts in 700 days
posted 583 days ago
hahaha and we get to enjoy it right along with you!!!
that’s excellent. I wish I had seen this before I tried to “fix” my little table.. I think they would have made nice little caps to cover the screws.
-- "Functional WoodArt" by Debbie, Canada (http://www.execulink.com/~yohan)
David
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1833 posts in 679 days
posted 583 days ago
Dick -
I had a feeling you would perfect your process. You are quite the video producer! It is great to see these videos – thanks!
-- http://foldingrule.blogspot.com
fred
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257 posts in 638 days
posted 583 days ago
Dick -
You are awesome. Since I can’t buy a disc sander right now, I will experiment by putting my pad sander in the vice and trying it out.
I also use self-stick sandpaper on a block with good results. I also put them on dowels, too.
This is one of the many reasons I love LumberJocks. The sharing of information. To everyone, you make my day.
-- Fred Childs, Pasadena, CA - - - Law of the Workshop: Any tool, when dropped, will roll to the least accessible corner.
dennis mitchell
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3057 posts in 854 days
posted 583 days ago
It is coming along great!
-- http://www.woodsongsfurniture.com
Dick, & Barb Cain
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5398 posts in 839 days
posted 583 days ago
Hey Fred,
If you have a belt sander it would work better than a pad sander. You can make a setup so you can mount it on its side.
-- -** You are never to old to set another goal or to dream a new dream ****************** Dick, & Barb Cain, Hibbing, MN. http://www.woodcarvingillustrated.com/gallery/member.php?uid=3627&protype=1
Jeff
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970 posts in 634 days
posted 583 days ago
Nice demo, Dick. Thanks for posting it. Table is looking great too.
-- Jeff, St. Paul, MN
Jeffrey
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15 posts in 584 days
posted 583 days ago
Great Video Dick! Thanks for taking the time-
-- Jeff - Bellevue,Ne.
Don
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posted 583 days ago
This is an interesting thread.
Darrell Peart is a master Greene & Greene craftsman. He has written a book that I highly recommend entitled, Greene & Greene Design Elements for the Workshop. He devotes a chapter to the Ebony Plug in which he describes a number of ways to make them. He even shows a jig he uses to make them.
If you are interested in acquiring a copy, you can order it directly from Darrell.
-- CanuckDon "I just love small wooden boxes!" http://www.canterburybaptist.org/
Dick, & Barb Cain
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5398 posts in 839 days
posted 582 days ago
Thanks again,
Don, thanks for the book info, I found it on Amazon, I may order it.
-- -** You are never to old to set another goal or to dream a new dream ****************** Dick, & Barb Cain, Hibbing, MN. http://www.woodcarvingillustrated.com/gallery/member.php?uid=3627&protype=1
David
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1833 posts in 679 days
posted 582 days ago
Dick -
I very much agree with Don. I also have this book. It is worth consideration of a purchase. The sction on pegs was what initially caught my eye. Another idea for pegs is in the current edition of Fine Woodworking. There is an interesting description of boring round holes and using a punch made from square key stock to square the hole for peg insertion.
-- http://foldingrule.blogspot.com