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Sewing Table #8: Done, Done, and Done.

Blog entry by Blake posted 107 days ago 538 reads 0 times favorited 34 comments Add to Favorites
« Part 7: Assembly at Last Part 8 of Sewing Table series no next part

This project is finished. Let me show you what I have been up to the last two days.

MAKING THE DRAWERS

I trued up some stock on the jointer and planer out of Birch for the drawers:

And then made the half-blind dovetails on my Incra router table (first time I’ve done that… so sweet)

Assembled the drawers:

And glued them up:

Then I routed a stopped groove on the drawer sides:

This seemed to work just right for sanding the inside of the grooves:

Then I glued the “bead” around the drawers. It took me a while to get the angles right since I am working with a trapezoid. Those miters had to be tight. I used two part epoxy because I am gluing the bead to end grain on the sides. Also, I wanted to glue one section of bead at a time and the epoxy cures fast enough to make this practical.

Glue the top bead on one drawer, clamp. Glue the top bead on the other drawer, clamp. Then the first drawer’s glue is already hard and I can un-clamp and glue the next bead, clamp… etc.

It is a shame to cover up those dovetails:

Here is the “runner” for one of the drawers (it slides inside the groove on the side of the drawer). Notice the paper thin shims that I glued to the top of the runner to fine tune the drawer’s position and sliding action. I glued shims on as needed and then planed/sanded them down until it was perfect:

The finished drawer being fitted:

And believe me, it is a perfect fit (if I do say so myself…)

I gave the drawers a little peg on the inside so they don’t slide all the way out and fall on the floor:

And of course added the hardware:

THE TOP

I used biscuits to glue the two front pieces of the top to the main rear piece:

Here’s the glue-up. The top is not attached to the table yet. It is just a convinient place to work in my tiny shop:

To attach the top I made “buttons” in a series on my router table:

I also pre-drilled holes on the drill press and then cut them apart on the R.A.S.:

I used my palm router to make slots for the buttons on the inside of the apron:

These buttons will allow the wide top to expand and contract in changing moisture conditions over the next ten-thousand or so years (I expect this to last a few generations)

The buttons installed:

And finally the top is on!

I took it outside to use the router on the edges of the top. The hand-held router is one of the few power tools that is nearly impossible to use dust-free. I chose to use a panel raising bit that had a nice curve to it. I like the shape but most importantly it will allow the fabric to slide easily over the edge of the table:

I’ve got a lot of scraping and sanding to do. By the way, today has been a really strange day for Santa Cruz weather. We have had a heat wave (and a lot of fires) lately and today we are having thunder storms which is unusual for us. Just about the time I finished using the router The power started flickering and browning-out.

So I decided to shut down the main breaker and go no-juice for a while. It was really nice. Instead of blasting music and machinery noise I just listened to the thunder roll over the Santa Cruz mountains and a few fat raindrops on my corrogated fiberglass overhang. Then I got out my scraper and went to work. It was the perfect time to finish my project with hand tools.

Every time I use a jointer, planer, thickness sander, hand plane, scraper or random orbit sander, I make these pencil lines so I know when I have removed a complete and even layer of material…

I love scraper shavings:

And here is the last glimpse you are gonna get before I get a chance to take some formal photographs tomorrow. Then I’ll post it in Projects. Besides, it wouldn’t be fair if you got to see it before my mom does ;)

I spent several hours sanding, sanding, and sanding. Then I oiled it with boiled linseed oil and sanded some more with 600 grit automotive sand paper to make the top shine like glass. You can see your reflection in the top and the figure pops like a hologram. I’ll try to take pictures in a way that does it justice, but (teaser alert) you’ll have to wait.

Today is my mom’s birthday but tomorrow evening is the party. I have to work tomorrow which is why my deadline was tonight.

By the way, here is the original sewing table. This is the table that my great grandfather made for my grandma. My mom said that it is the only sewing table that she can work on without hurting her back because it is just the right height. So I based the vertical proportions on this table. It is very simple and made of pine and plywood. My mom said she wanted a sewing machine table ”just like that one, and it can be very simple… just make it out of pine and plywood.” Sorry mom, I tried to make it just like that one but I couldn’t…

I think this is just about the most fun I’ve ever had in woodworking. I think am more proud of this project than I’ve ever been of anything else I’ve ever made. This project represents a lot of firsts for me:

  • First full-sized piece of furniture
  • First time calculating board footage for a project
  • First mortise and tenon joinery
  • First time using the mortise machine
  • First tapered legs
  • First time using stock thicker than one inch
  • First project on a scale that requires some serious consideration of wood movement
  • First time making drawers
  • First time making dovetails on my Incra router table (I had only done box joints)
  • First time building a commissioned piece with a deadline
  • First time ever sanding something to 600 grit… what a trip, DAMN that’s smooth!

My wife just walked in and saw it completed for the first time. She is a little pissed that I am giving it away… ”I want one! I’m so jealous! That’s not fair!” I guess she likes it. She started giving me the design specifications for her table :)

Thanks to all of the LJ’s who have supported me, helped me, given me advice, let me call and ask questions when I was unsure, made comments and followed along with this blog. You know who you are.

Total Project Time: 55 hours… And done before the deadline!

Done, done, and done. Good night.

-- Check out my new website! http://www.theeasellife.com

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Blake

1997 posts in 355 days


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34 comments so far

View Dorje's profile

Dorje

1743 posts in 478 days


posted 107 days ago

That you were able to finish the piece in time for your mom’s party is truly remarkable. You put so much into this table in a relatively short period of time, and have turned out an outstanding piece of furniture! And to keep the blog up! Whew!~ You’ve got some energy! Awesome.

-- Dorje (pronounced "door-jay"), Seattle, WA

View Jeff's profile

Jeff

964 posts in 575 days


posted 107 days ago

WOW! Blake, this is truly and accomplishment on many levels. Congratulations on the completion and thanks for sharing the details of the journey even with a deadline hanging over you. I’m looking forward to the pics of the table with its finish. Love the bead on the drawers too.

-- Jeff, St. Paul, MN

View Tony's profile

Tony

567 posts in 511 days


posted 106 days ago

Very impressed with the adaptation of the original design, the overall construction, overcomming and adapting the problems encountered. I really look forward to seeing the final finished piece with the hardware attached.

A great piece of work, one to be proud of.

-- Tony - All things are possible, just some things are more difficult than others! - SKYPE: Heron2005 (http://www.poydatjatuolit.fi)

View Russel's profile

Russel

1229 posts in 420 days


posted 106 days ago

That’s a very nice piece of furniture and a downright impressive list of firsts. Very well done.

-- When you give someone a chance it may well be their last.

View GaryK's profile

GaryK

8482 posts in 469 days


posted 106 days ago

That’s a lot for firsts, Blake.

I think you did an outstanding job!

Your mom will enjoy it for a long time!

-- Gary, East TX -- The longest journey begins with a single step.

View TedM's profile

TedM

1334 posts in 213 days


posted 106 days ago

Wow! Excellent job! Thanks for the post, it was like I was there! No, if I was there I would have gave you a hand and it would have taken 56 hours! :)

-- I'm a wood magician... I can turn fine lumber into firewood before your very eyes! - http://www.woodworkersguide.com

View dlcarver's profile

dlcarver

228 posts in 211 days


posted 106 days ago

Beautiful Blake!
Dave

-- Dave Leitem,Butler,Pa.,http://dlcarver.etsy.com

View Greg Wurst's profile

Greg Wurst

412 posts in 313 days


posted 106 days ago

For all those firsts, it came-out exceptionally well. Nice work!

View Scott Bryan's profile

Scott Bryan

9021 posts in 303 days


posted 106 days ago

Good job, Blake. I knew that you could do it. Thanks for allowing us to tag along on this one. It was enjoyable being able to see the project develop and take shape. You did a wonderful job on the table and I am sure your mother will love it.

-- With God's help all things are possible- even woodworking. Woodworking is not just a hobby, it is an (expletive deleted) expensive hobby.

View Al Navas's profile

Al Navas

218 posts in 356 days


posted 106 days ago

GREAT execution, Blake!

And what a wonderful way to honor Great-Grandpa. You are right – several generations from now, people will be saying “THIS one has been around a LONG time!”

Thanks for taking us on this journey. I loved it.

-- Al Navas, St Joseph, MO, http://sandal-woodsblog.com

View CedarFreakCarl's profile

CedarFreakCarl

357 posts in 534 days


posted 106 days ago

Well Blake, looks like you’ll just have to build one for the wife. You gotta keep the boss happy. That’s one awesome sewing table! Great work, design and excecution!

-- Carl Rast, Pelion, SC

View bhack's profile

bhack

118 posts in 201 days


posted 106 days ago

Well done Blake. Lots of energy went into this cabinet. You should be very proud of it. Be sure to sign and date it for the next generation.

-- Bill - If I knew GRANDKIDS were so much fun I would have had them first.

View trifern's profile

trifern

3967 posts in 248 days


posted 106 days ago

Great tutorial Blake! I have enjoyed following along. Thank you for sharing.

-- Depend on the rabbit's foot if you will, but remember it didn't work for the rabbit.

View gizmodyne's profile

gizmodyne

1479 posts in 571 days


posted 106 days ago

I am impressed. You are brave man running those drawers the first time. Did you use any scrap first?

Also, the beading turned out great. I wasn’t sure how it would look. Can’t wait to see it with finish.

-- -John "Do I have to keep typing a smiley? Just assume it's a joke." www.flickr.com/photos/gizmodyne

View teenagewoodworker's profile

teenagewoodworker

2024 posts in 249 days


posted 106 days ago

very impressive! isn’t it great to have the job finally finished! thanks for the post

View AverageJaneCrafter's profile

AverageJaneCrafter

2 posts in 106 days


posted 106 days ago

This is amazing! What an awesome gift for your mom, and – yes – do get to work on one for your wife! I love the idea of shaping the sides of the table so the fabric glides easily over them – brilliant! And I love the simplicity of the piece – especially after seeing the inspiration piece. So glad I found this!

-- Average Jane Crafter, 'Cause crafting is just ... fun, averagejanecrafter.com

View jcees's profile

jcees

465 posts in 280 days


posted 106 days ago

Feels pretty darn good, huh, buddy? You betcha! And guess what? It will ALWAYS feel that way whenever you put that much heart and head into your projects. You’ll get better, faster, wiser and grow some along the way in places you didn’t know you had. Such a deal! But that’s why we’re all here, to cheer each other on and find out a little something along the way.

Enough with the metaphysical… WooHoo! Can’t wait to it DONE!

always,
J.C.

-- "Imagination is more important than knowledge" -- Albert Einstein

View WoodJack49's profile

WoodJack49

189 posts in 244 days


posted 106 days ago

Very nice project and workmanship.

I am always doing that which I cannot do,
in order that I may learn how to do it. – Pablo Picasso

It looks like you learned many things on this project. Well done!

-- Jack - Mission Viejo, Calif

View Betsy's profile

Betsy

1777 posts in 377 days


posted 106 days ago

Blake, you done did good! Your Mom is going to cry, but don’t worry, they will be happy tears. You did a great job. To do the project and the blog was really amazing. I’ve enjoyed the ride.

-- Betsy - GO BUCKS!

View keithcruickshank's profile

keithcruickshank

27 posts in 125 days


posted 106 days ago

Congratulations in your first full-sized piece. And an impressive “first” at that!

Keith Cruickshank
woodtreks.com

-- Keith Cruickshank, www.woodtreks.com

View Billp's profile

Billp

200 posts in 681 days


posted 106 days ago

Blake that’s your biggest box yet. Just kidding anyone would be proud to have that piece in thier home. I think sky’s the limit when it comes to your talents.

-- Billp

View Douglas Bordner's profile

Douglas Bordner

2549 posts in 545 days


posted 106 days ago

:^•
Blake pwns tables, too!
Excellent, ambitious and masterfully done. WTG.

-- "Bordnerizing" perfectly good lumber for over a decade.

View lew's profile

lew

1232 posts in 236 days


posted 106 days ago

Blake,

Beautiful work and super documentation. Oh yea, nice recovery on the drawers, too.

Just think, every time your mom sits down at this table, she will think of you and how good you are. She might even forget about all the stuff you when you were a kid.

Lew

View lazyfiremaninTN's profile

lazyfiremaninTN

414 posts in 434 days


posted 106 days ago

Wonderful job buddy. Absolutely beautiful.

-- Adrian ..... The 11th Commandment...."Thou Shalt Not Buy A Wobble Dado"

View bfd's profile

bfd

245 posts in 288 days


posted 106 days ago

Blake,

Absolutely beautiful! I think that the the beading that you put on the drawers gives it that extra detail and really adds to the piece. I love the edge that you put on the top. The drawers look fantastic. This blog was so much fun to read and see each step along the way. You make it look SOOOOOOO easy! Your Mom will love this piece and no doubt will be one of her most cherished possessions. Awesome Man just awesome!

-- Brian, Folsom, CA http://www.brianfullerdesigns.com

View Blake's profile

Blake

1997 posts in 355 days


posted 106 days ago

I make it look easy?! I guess I didn’t include enough information or photos of the actual process.

Thanks everyone.

-- Check out my new website! http://www.theeasellife.com

View Betsy's profile

Betsy

1777 posts in 377 days


posted 106 days ago

We’re all woodworkers—- we know what the “actual” process is!!!! We’ve all been there haven’t we? Besides Blake—50+ hours would have been hard to document with still pictures. I think you did a good job with what you posted here. Can’t wait for your next project.

-- Betsy - GO BUCKS!

View SPalm's profile

SPalm

723 posts in 363 days


posted 106 days ago

Yo Blake, you done real good. This was fund to watch for us too. You are a real furniture maker now. Congrats.

Steve

-- Stevethepeeve -- I'm no rocket surgeon

View Nils's profile

Nils

113 posts in 345 days


posted 106 days ago

Blake – you consistently inspire me with your craftsmanship, design, good-naturedness, and problem-solving abilities. And your ability to write about it as you do it! We’re lucky to have you on LJ. Of course, your wife and Mom and everyone else are lucky to have you making beautiful things for them.

-- Nils Davis, Menlo Park, CA

View Damian Penney's profile

Damian Penney

672 posts in 472 days


posted 106 days ago

Top notch Blake, she’ll love it.

-- I am always doing that which I can not do, in order that I may learn how to do it. - Pablo Picasso

View Mark Shymanski's profile

Mark Shymanski

498 posts in 193 days


posted 106 days ago

Excellent! The beads really add a lot to the appearance…a nice ‘design’ feature. Congratulations on all the successfully traversed firsts! That is one elegant piece of furniture.

-- ....next big purchase is wood for the next project, Mark

View lightweightladyleftie's profile

lightweightladyleftie

98 posts in 193 days


posted 106 days ago

Dear Blake,

I have really enjoyed the journey! I’d like to adopt you as my son! I’ve had plans for a sewing cabinet for years. They get altered periodically when I think of something different that I would like to add, but it gets put off. I’ll probably die with my sewing machine on the dining room table!

Your mother will be estastic. She’ll never be able to sew without thinking of how proud she is of her son!

-- "But godliness with contentment is great gain." 1 Timothy 6:6

View Beginningwoodworker's profile

Beginningwoodworker

452 posts in 154 days


posted 105 days ago

Blake you do nice work, and I see a lot of firsts.

-- CJIII Future cabinetmaker

View jockmike2's profile

jockmike2

4128 posts in 727 days


posted 104 days ago

Great job Blake greater than anything I’ve ever attempted. I am in envy. Your mom will love this forever. I am in awe of your tools, man you are tricked out. You are right about that table though, it is beautiful.

-- Mike. Profisher50@yahoo.com

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