So, No more messin’ around! Its time to cut the hole!
With my template all biscuited and glued up, I shaved off the other half of the biscuits and sanded everything flat. With a little sanding and shaving off the inside I got the router plate to fit perfectly inside. So I decided to use my fabricated router plate template to make a one-piece template. This way I could also test the accuracy of it.
So I sandwiched together the template, one solid piece of plywood which would be the test piece as well as the final template, and a scrap for underneath. Then I made the cut with my template router bit:

Here is the result: A perfect template.

A perfect fit!

I used carpet tape to stick it to the table top:

I then routed the inner “shelf” which the plate will sit on:

And then routed out the inner part, which cut the whole:

Dropped the plate in… perfect fit… A proud moment!

Used my little dial indicator jig to make sure it was flat:

And the rest of these photos are just to show off:




You may have seen this on my projects page (throat insert holder):


Thanks for staying tuned. It has been fun to build and I had a good time documenting and sharing the journey. But I am really glad this project is done. I still have a few small details to add. I want to oil it, it needs some ventilation, and I need to make a router bit holder for the drawers. But for now this is pretty much a wrap. I am looking forward to getting back to some real projects.
-- Check out my new website! http://www.theeasellife.com






















17 comments so far
David
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1830 posts in 676 days
posted 364 days ago
Blake -
That is a very nice build . . . very clean and crisp! Congratulations! I bet cutting that first hole was a bit of a nervous moment. Any ideas for the first project on your new table?
David
-- http://foldingrule.blogspot.com
mot
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4859 posts in 573 days
posted 364 days ago
Blake, you’re on a tear today! Great work!
-- You can discover more about a person in an hour of play than in a year of conversation. (Plato)
rpmurphy509
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292 posts in 391 days
posted 364 days ago
Very nice design. I had to do a double-take to realize what was different about this table.
Most have the fence parallel to the front, yours is perpendicular and it makes more sense this way.
Very much like a table saw in it’s use, I like it very much.
-- Still learning everything
Thos. Angle
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3421 posts in 499 days
posted 364 days ago
excellent, Blake.
-- Thos. Angle, Owyhee Design, Oregon
miles125
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988 posts in 542 days
posted 364 days ago
Thats one nice router table!
-- miles125, Alabama.."Architecture is frozen music""
Karson
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13585 posts in 937 days
posted 364 days ago
Great Job Blake. I’ve used a router table quite a bit, and I wish I knew the answer to my question.
How much table is required (necessary [useful]) around the router bit. In your case front, left and right of the bit. The slider controls the amount toward the back.
I’ve cut some large panels and would it be easy to balance (control) them on a smaller table. I’d like to have something like you built, but mine is mounted on my tablesaw so I have 4’ in front of the cutter and 20” on the left and right.
Great job. Nice construction. Are the door panels just (maybe I shouldn’t say just) maple plywood or do you have solid wood or veneered wood?
-- Karson Southern Delaware karson_morrison@bigfoot.com
RAH
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325 posts in 414 days
posted 364 days ago
This is nice, can I come over and play with your new toy?
-- Ron Central, CA
John Gray
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883 posts in 422 days
posted 364 days ago
Nice cabinet! Did you have a reason for mounting the table “sideways”? And could you post a better picture of the inside dust collector chamber. I am building a router cabinet right now and am looking for ideas.
-- Only the Shadow knows....................
cajunpen
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5345 posts in 603 days
posted 363 days ago
Very nice Blake. I bet you had a few drops of sweat on your forehead while you were getting ready to cut that hole. This has been a very interesting blog, thanks for sharing it with us. You have one fine router table now and that fence and plate are top notch. Nice job.
-- Bill - "Suit yourself and let the rest be pleased." http://www.cajunpen.com/
Brad_Nailor
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728 posts in 494 days
posted 363 days ago
That is a sweet router table. I have allot respect for woodworkers that take as much pride in building a shop cabinet as they do a fine piece of furniture for someones living room. It is good looking, and set up large with that sick fence and router lift. Routing that openening is definatley a nail biter, but you pulled it off perfectly. Great job.
-- Women love me.....trees fear me
shaun
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361 posts in 442 days
posted 363 days ago
Ya I’d be showing it off too. That’s a smokin’ table!
-- I've cut that board three times and it's still too short!
Dadoo
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1557 posts in 527 days
posted 363 days ago
Atta Boy!
-- Bob Vila would be so proud of you!
SPalm
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742 posts in 419 days
posted 363 days ago
Yea Blake. Good job and thanks for sharing. I am jealous. (I still think you should try that iron on veneer tape on the ply edges on your drawers, but hey…. )
-- Stevethepeeve -- I'm no rocket surgeon
Blake
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2243 posts in 411 days
posted 363 days ago
Thanks for the comments, everyone.
I have a lot of people asking me why it is shaped the way it is. This design is known as an “offset” design and it is based on Incra’s revolutionary router table fence positioner system. In my opinion this is the best, most accurate, most versatile fence system available. (Also the most expensive.) If you are unfamiliar with it check out my blog “What do you Thinkra about Incra” and watch the video demonstrations on the Incra website. It has changed the way I do woodworking.
I think this new router table and Incra fence set-up will be the most significant addition to my shop since the table saw. I plan to rely on it a lot.
-- Check out my new website! http://www.theeasellife.com
gbvinc
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374 posts in 483 days
posted 363 days ago
Excellent job Blake. I am in the process of retrofitting my router table to work better with my Incra positioner. Great table & great tool!
Dadoo
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1557 posts in 527 days
posted 360 days ago
Damn son, you sure come up with some great ideas! Like next time I build something out of square, I’ll just say it’s a new “offset design” and blame it on Incra! Great one! LMAO!
-- Bob Vila would be so proud of you!
suliman
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233 posts in 341 days
posted 146 days ago
Great work!
-- Suliman , Syria, jablah ,