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16K views 56 replies 15 participants last post by  guyswoodshop 
#1 ·
Rails and Joinery

After the legs have been completed, I start working on the rails. They ended up a full 1" thick, and then join them at a 45 degree angle to the legs with the Festool Domino.

As always, I welcome your questions and comments!

To get updates of this build as I go along, please follow me on

Instagram - https://instagram.com/guyswoodshop/

You Tube Link -

 
#4 ·
Very nice. That is going to be a beautiful table. The one Festool product that I sometimes think about purchasing is the domino joiner. I have jigs set up with the plunge router for loose tenons, but your machine is a heck of a lot quicker, and you can purchase the dominos.
 
#6 ·
Nice! Things always seem to work perfectly in your videos (not so in my world). Looking forward to following this beautiful table to completion.

- gfadvm
Trust me, they always don't. However in the videos. I can just always edit out some of the crazy stuff that happens.
 
#9 ·
Bent Laminated Lower Rails

In this video, I create the form to bend the walnut for the bent laminated lower rails. Then I resaw the walnut, thickness it, and use the form to create the radius for the the rails.

You Tube Link -

As always, I welcome your questions and comments!

To get updates of this build as I go along, please follow me on

Instagram - https://instagram.com/guyswoodshop/

 
#15 ·
Curved Rail Joinery

After I take the rails of the bending forms, I true up one edge and then rip them to size. I layout for the angled cuts on the curved ends, and then cut them with the miter saw. All the joinery for the curved rails are then cut with the Festool Domino. I also go through my clamping strategy for when I'm ready for glue up.

As always, I welcome your questions and comments!

To get updates of this build as I go along, please follow me on

Instagram - https://instagram.com/guyswoodshop/

You Tube Link -

 
#21 ·
Base Details and Base Assembly

In this video, I show how I plan to use sliding dovetails for the mid span dividers, which also will house the sliding parts for the top, and then cut the sliding dovetails and make the dividers. Then I cut the slots in the end rails for the slides and glue up the end assemblies, which I might add was a grueling experience I hope I never put myself through again!

I cut out the joinery for the lower rail that will connect the two curved rails and tie the whole thing together. It's starting to look like a really large table table now!

You Tube Link -

As always, I welcome your questions and comments!

To get updates of this build as I go along, please follow me on

Instagram - https://instagram.com/guyswoodshop/

 
#25 ·
Split Top Sliding Assembly

After the base assembly is complete, I start working on the sliding mechanism that will carry the split top. I use maple for some of the parts, and walnut for the slides that will be attached to the table top when I complete it.

Although not very complex, it is a design that demands precision to work correctly.

You Tube Link -

As always, I welcome your questions and comments!

To get updates of this build as I go along, please follow me on

Instagram - https://instagram.com/guyswoodshop/

 
#29 ·
Vacuum Press Veneering and Shop Sawn Veneer

This time I'm starting to make the top for the table. Since it's going to have a solid wood frame around it, I need to use veneered panels. I show how to make shop sawn veneer and get it ready for veneering. Then I show how I glue it to the substrate, and how to use the vacuum bag to press it to the substrate.

I had a lot of fun doing this as it is a new process for me. If you would like to learn more about the vacuum bag veneering process, I recommend going to Andy Pitts' You Tube channel also, as he is extremely knowledgeable on the subject and has some great videos.

As always, I welcome your questions and comments!

To get updates of this build as I go along, please follow me on

Instagram - https://instagram.com/guyswoodshop/

You Tube Link -

 
#37 ·
Cutting, Sizing and Framing the Top

In this video, I cut the three pieces that make up the top that totals 8' when fully expanded. I also show how to install the butterfly hinges for the folding extension.Then I cut corners off and prepare the lumber for the solid wood frame along with making a solid "inlay" detail around the entire top.

As always, I welcome your questions and comments!

To get updates of this build as I go along, please follow me on

Instagram - https://instagram.com/guyswoodshop/

You Tube Link -

 
#47 ·
Designing and Installing the Butterfly Leaf

This time I mark the layout for how the butterfly hinge is going to be installed. Then I use a steel rod and bushings to create the hinge mechanism. This all gets installed into the support system of the table so the leaf will store under the table when it is not in use.

I also show how I add the splines to the edges, and a cool way to hide the end grain of the splines. Then I level the table halves, then the leaf to the rest of the top. Almost complete!

As always, I welcome your questions and comments!

To get updates of this build as I go along, please follow me on

Instagram - https://instagram.com/guyswoodshop/

You Tube Link -

 
#50 ·
Finish and Final Assembly

In the last episode of this build, I start by applying a dye to help keep the walnut looking dark over the years. I also have to do some special prep work so I don't dye the maple inlay around the top. When that is ready, I then put on the final finish which is a wiping poly. I move the table into my dining room, and then perform the final assembly. Done!

As always, I welcome your questions and comments!

To keep up with what I've got going on in the shop, follow me on Instagram or Twitter.

Instagram - https://instagram.com/guyswoodshop/

You Tube Link -

 
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