I have wanted to make a shop made scroll saw for some time now. The problem is, the ones I’ve seen are either treadle type or pedal driven. The main reason I did not want one like that is my health. I have enough pain issues without trying to work a saw with my feet. So when I seen the idea for this saw I’m building in the August 1986 issue of WOOD magazine, I couldn’t wait to build it. So here goes.
First thing I done was to prep all my lumber for the frame. I’m making it out of pecan. Since I’m working with uneven material though, and I needed everything to fit precisely, I needed to cut everything oversized, plane down to uniform thickness, and then trim it up.
Then everything had to be clamped up into the different parts.
Here are the frame parts.
All the corners of the frame have open mortise joints. Then they are pinned with three quarter inch dowels.
Other joints are simply interlocked around other parts. All this together works good to form a very stong frame.
With this method, all the joints were tight enough that they had to be hammered together with a wooden mallet.
The frame is built. I still have a lot of sanding to do though before I can move on to the construction of the moving parts.


-- http://wddsrfinewoodworks.blogspot.com/

















18 comments so far
eddie
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4591 posts in 783 days
#1 posted 401 days ago
got to watch this one William,frame looks solid
-- Jesus Is Alright with me
William
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7081 posts in 1012 days
#2 posted 401 days ago
Thanks Eddie.
It is solid. I’m thinking about using this same basic design for some chairs.
-- http://wddsrfinewoodworks.blogspot.com/
barecycles
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220 posts in 498 days
#3 posted 401 days ago
Looking forward to this project with great anticipation as I’ve been knocking around the idea of a shop made scroll saw myself.
Hope you don’t mind if I steal the design.
-- Sweeping up sawdust in Texas
DIYaholic
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7308 posts in 844 days
#4 posted 401 days ago
Progress looks good.
I like the method of construction for the frame. It should lend itself to chair fabrication rather easily.
Anxiously awaiting another installment!!!
-- Randy-- I may not be good...but I am slow!
Dave
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9187 posts in 1009 days
#5 posted 401 days ago
You are a machine building a machine. This one I am going to like. A lot.
-- Superdav "No matter where you go - there you are." http://chiselandforge.com
William
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7081 posts in 1012 days
#6 posted 401 days ago
Thanks guys.
barecycles. If you can find a copy, this design is laid out very well in the August 1986 copy of WOOD magazine. It starts on page 32.
I forgot to mention in this post. The power for this design will be supplied by a jig saw that will be mounted upside down under the frame. You’ll see in future posts how that works.
-- http://wddsrfinewoodworks.blogspot.com/
KTMM (Krunkthemadman) aka. Lucas Crenshaw
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591 posts in 1363 days
#7 posted 401 days ago
Wow, I guess you’d have more room to work if I’d bring my lazy butt out there and get that band saw off your table…....
Looking good.
-- My hear doesn't beat, it wobbles.......
Bearpie
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2474 posts in 1187 days
#8 posted 401 days ago
I like this, I do have some old wood magazines and I’ll check for that one. I would be interested in the kind with a sewing machine treadle! You do some fine work!
-- Erwin, Jacksonville, FL
boxcarmarty
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6501 posts in 529 days
#9 posted 401 days ago
Nice frame work…..
-- My mind is like lighting, one brilliant flash, then its gone.....
William
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7081 posts in 1012 days
#10 posted 401 days ago
I was hurting late last night too bad to sleep (rain moving in I figured. Looking out the window right now confirms it) so I hobbled my gimp butt back to the shop after the kiddies went to bed.
I laminated wood for the arms. It’s quarter inch walnut sandwiched between two pieces of quarter inch oak. I think it’ll not only look nice, but add to the strength. I’ll explain this in the next blog installment.
KTMM.
The band saw isn’t bothering me. You know how large my shop is. I can move it if it starts getting in my way. If you look closely in the photos, your saw serves a very useful purpose at the moment. Since it’s been mounted there, I have not misplaced a single pack of cigarettes.
Bearpie.
Look for the magazine. If you’re like me, you love old magazines anyway. So it’ll be good reading even if you don’t wish to build the saw. This one is not a treadle machine, but Rick Hutcheson sells plans for a real nice treadle type scroll saw. I think they’re around twenty bucks. I can look for it and provide a link this evening if you’d like.
All these old magazines I have been looking through lately were a gift from a good friend. KTMM saved them from the dumpster for me a short while back. He knew I loved old wood working sources.
Marty.
I’m glad you like it. Thanks again for the wood. I apologize that I’m not working on the train yet. I have a million and one projects on my mind lately and the train keeps getting pushed back. I have the wood put back just for the train though. I promise that not one square inch will be used for any other purpose until that project is done.
-- http://wddsrfinewoodworks.blogspot.com/
Roger
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9191 posts in 973 days
#11 posted 401 days ago
coming along very nicely. gonna be a good one
-- Roger from KY. Work/Play/Travel Safe. Kentuk55@bellsouth.net
Chips
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194 posts in 1882 days
#12 posted 401 days ago
I keep expecting you to put your brand name on your William made tools. Will it be William or RNGM Brand? Keep up the Good work.
-- Make every day the best day of your life. Chips, Mississippi
stefang
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9472 posts in 1504 days
#13 posted 401 days ago
Cool project William. Looking forward to the next post.
-- Mike, American in Norway
StumpyNubs
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5040 posts in 970 days
#14 posted 401 days ago
lookin’ good!
-- It's the best woodworking show since the invention of wood... New episodes Wednesdays at: http://www.stumpynubs.com
sras
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3247 posts in 1299 days
#15 posted 401 days ago
I’ll enjoy watching this one!
-- Steve - Impatience is Expensive
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