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Street musical organ restoration #1: Restoration of a water gilded surface

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Blog entry by goldenhands posted 01-14-2009 12:56 PM 1609 reads 1 time favorited 17 comments Add to Favorites Watch
no previous part Part 1 of Street musical organ restoration series no next part

Here is my blog for you guys.
There is one element I took as an example.

Absolutely the same procedure with all 33 elements and 4 large parts of the Organ. The size of this element is about 600×600 mm.
Well must mention that a microscopic analysis has been taken in order to identify all the materials and layers.
So now I got the full picture of how and what needed to be done.
First of all the old gesso must be cleaned of (using warm water). Why because it won’t work with a newly made one. It will crack sooner or later.
Then details:

And another one:

Then the surface must be sealed with a thin glue (rabbit skin), the gesso was made (using spanish white and rabbit glue). The recipe is a pain. Get one and always follow it using digital scales. One small mistake all your work is gone and have to do it again – not a pleasant experience.
Application of a new gesso 1st coat:

And the 20th, yea needed to be 20 very thin ones: (wet on wet only)

Then cleaning the waste of the gesso: (after)

Before sanding:

Then sanding with 600 grit paper. After sanding:

Now it is all white:

Bole, making and applying: (dry on dry only) the same 18 – 20 coats

Now white become black:

Before sanding: (this is where the magic begins, because normally gilders never sanding the bole)

After sanding: (1200 grit)

Other detail:

Now the gilding:

Brushing off:

Burnishing:

Now all the burnished gilding is done.
The painting and the matt gilding application: (also water based, not oil):

Done:

Now silvering: (also water based)

Done:

Now the distressing using rotten stone powder:

Then lacquering:

So this is very briefly it. I did not mentioned techniques and recipes and still have about 80 more photos to show. Which all is going to be published in ‘Step by step manual’ hope this year.
If the photos did not come up well and out of the center – really sorry, tried to change size and everything.
If need an advice or help do write will answer.

One more thing, strongly recommend do not under take such project like this in your own, it might brake you, mine is still trying. Do not know who is stronger my patience or its silence.

-- The way I work - the way I live. goldenhands



17 comments so far

View Toolz's profile

Toolz

1003 posts in 2433 days


#1 posted 01-14-2009 04:26 PM

Exquisite!

-- Larry "Work like a Captain but Play like a Pirate!"

View Thos. Angle's profile

Thos. Angle

4437 posts in 2653 days


#2 posted 01-14-2009 05:33 PM

Great blog. I just learned more about than I ever knew.

-- Thos. Angle, Jordan Valley, Oregon

View lew's profile

lew

10094 posts in 2446 days


#3 posted 01-14-2009 06:05 PM

This is Extraordinary!!

I cannot begin to imagine the knowledge, talent and patience that you must have.

Lew

-- Lew- Time traveler. Purveyor of the Universe's finest custom rolling pins.

View Douglas Bordner's profile

Douglas Bordner

3966 posts in 2754 days


#4 posted 01-14-2009 07:11 PM

Thank you so much for posting this follow up. Your patience, persistance and artistry are remarkable beyond words. The world does not breed artisans like you anymore. You are to be commended, and thanked.

-- "Bordnerizing" perfectly good lumber for over a decade.

View Chips's profile

Chips

199 posts in 2403 days


#5 posted 01-14-2009 07:15 PM

Thanks, I love your work.

-- Make every day the best day of your life. Chips, Mississippi

View goldenhands's profile

goldenhands

138 posts in 2230 days


#6 posted 01-14-2009 09:13 PM

Thank you very much guys!
Glad that you like it, hope it helps you to try the gilding yourself.
If any questions, please do ask.

-- The way I work - the way I live. goldenhands

View mtnwild's profile

mtnwild

3474 posts in 2218 days


#7 posted 02-25-2009 07:41 PM

You are crazy patient. Just found your blog and cannot believe your project. One little piece takes that much work! I saw the organ and it’s a good thing you are young, lol, looks like a life project to me. I’ll say it does look worth it, will be a treasure when it’s done. Amazing!

-- mtnwild (Jack), It's not what you see, it's how you see it.

View kiwi1969's profile

kiwi1969

609 posts in 2133 days


#8 posted 02-26-2009 04:17 AM

Wonderful to see an old art form still being practiced and with such skill. I hope I get to see the book.

-- if the hand is not working it is not a pure hand

View MsDebbieP's profile

MsDebbieP

18615 posts in 2851 days


#9 posted 02-26-2009 05:14 PM

holymoly this is amazing!!!

-- ~ Debbie, Canada (https://www.facebook.com/DebbiePribeleENJOConsultant)

View woodchic's profile

woodchic

831 posts in 2048 days


#10 posted 07-01-2009 11:38 PM

Amaziing…..............I could learn alot from you! Your work is inspiring.

Robin Renee’

AKA…............Woodchic

-- Robin Renee'

View goldenhands's profile

goldenhands

138 posts in 2230 days


#11 posted 07-02-2009 12:29 PM

Thank you very much for your replyes.
I do hope that it won’t be my life project (last one), relly would like to make or restore something else after this one :).

-- The way I work - the way I live. goldenhands

View topher's profile

topher

15 posts in 1944 days


#12 posted 08-05-2009 04:57 AM

you are very patient..very talented-

-- learning, building, playing

View a1Jim's profile

a1Jim

112335 posts in 2268 days


#13 posted 08-05-2009 05:10 AM

fantastic work they look fabulous

-- http://artisticwoodstudio.com Custom furniture

View Eric in central Florida's profile

Eric in central Florida

3635 posts in 2266 days


#14 posted 09-06-2009 05:14 AM

Somehow saying the difference from fist to last photo is like “night and day” just doesn’t encompass the transformation you’ve achieved.
You have about 50 years talent packed in to your 31 year old body!

-- All glory comes from daring to begin.

View JennyfromCanada's profile

JennyfromCanada

8 posts in 1815 days


#15 posted 11-12-2009 04:15 AM

You are a very special man with extreme talent…as written above, ’’the world does not breed artisans like you anymore….’’ Well that is most certainly true. You have passion that I have not seen ever before.

I remember the piece you worked on in High Wycombe and remember I interviewed you about it for my project! Ha! I was so nervous going up there to your work bench to sit with you!! I’m so glad now that I did that (((O: It is very nice you have posted on here your work to share with all of us xooxxo

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