The quick and dirty instructions on how to make a zig-zag pattern cutting board. 
Click on the pictures to see a full size image.
Choose a couple different types of hardwood. The more colors the better. Below is cherry, maple and walnut.
Rip strips of wood any width so the total with is about 12”. This is the width that will fit through my planer. The beauty of this is that none of the widths have to be the same. The board shown below is made of scrape wood. If you only have short pieces of wood you can make trivets, or lids for boxes.
Remove saw marks by sending the strips through the planer. This will allow the strips to fit tightly together.
Glue the strips with FDA approved glue. I use Titebond II or III. Offset the strips at a 45 degree angle and clamp tightly. Figure #1. This is done to minimize waste.
After 24 hours remove clamps and plane both sides. Figure #1.
Figure#1: Strips after they have been glued, clamped and planed.
Cut strips (any width) at a 45 degree angle. Figure #2 At the end of the board you may be able to cut a few thinner strips to use for additional accents or for smaller projects such as trivets or pens.
Figure #2: Strips cut at a 45 degree angle.
Now for the magic. Flip every other strip to it’s opposite side. Figure #3.
Figure #3: Flip the strips. You now have your first zig.
Continue the pattern by flipping the strips
You now have a zig and a zag.
Make sure the joints fit tight. And start the second glue-up. (Use FDA approved glue.)
Clamp for 24 hours. Since my original strips were short I used walnut as a boarder to make the board a little longer. Figure #5
Cut off the “points” as shown in Figure #5.
Figure #5
After trimming off the points gently kiss the board on both side with the planer. This should make for a very smooth board.
Easy the edges with a round over bit and a router.
Coat with USP grade mineral oil. Allow to soak in for about 20 minutes. Recoat. Wait 20,minutes and wipe off excess.
I apply rubber feet to the bottom of my boards.
Let me know if you have any questions.
-- A famous poet once said: “There is a name hidden in the shadow of my soul, the name is wood. Sweet, ever beautiful, earth grown wood. It warms my heart and brings a tear to my eye.”


























21 comments so far
davidtheboxmaker
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372 posts in 698 days
posted 473 days ago
Nice set of instructions – thanks for the post.
rikkor
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11338 posts in 767 days
posted 473 days ago
Thanks, I am going to have to try this.
Grant Davis
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481 posts in 801 days
posted 473 days ago
Nice tutorial, thanks for posting
-- Grant...."GO BUCKEYES"
brunob
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1469 posts in 1062 days
posted 473 days ago
Thanks for the instructions. I think I’ll try it.
-- Bruce from Central New York
Eric
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784 posts in 676 days
posted 473 days ago
Wow that is a great-looking cutting board. Thanks!
-- Eric at http://adventuresinwoodworking.com
TedM
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1843 posts in 625 days
posted 473 days ago
Great instructions! Thanks!
-- I'm a wood magician... I can turn fine lumber into firewood before your very eyes! - http://www.woodworkersguide.com
Colin
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186 posts in 813 days
posted 473 days ago
Thanks for the instructions, I will have a go at this for Xmas gifts!
-- Colin, Aberdeenshire, Scotland. "Every craftsman was once an amateur"
bigguy
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74 posts in 606 days
posted 473 days ago
I was just thinking about this, thanks!
-- Thank God for sawdust... Ron. Gilroy, CA
Scott Bryan
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20564 posts in 714 days
posted 472 days ago
Thanks for the post. I have been meaning to do one of these. Seems like a way to use some of the off-cuts that (that my wife refers to as clutter) that I have been unable to part with.
-- With God's help all things are possible- even woodworking. Woodworking is not just a hobby, it is an (expletive deleted) expensive hobby.
SawDustnSplinters
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219 posts in 674 days
posted 472 days ago
Thanx alot for sharing this, I really like this and will also give it a shot for Xmas…
-- Frank, Little River/Academy, Texas , http://www.allthingsrustix.com
mart
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170 posts in 517 days
posted 470 days ago
Thanks. I knew it had to be simple. I guess that doesn’t say much for me cause I couldn’t figure it out.
Mart
ganders
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36 posts in 474 days
posted 470 days ago
I looked at the pattern for a week. Someone had to show me too.
-- A famous poet once said: “There is a name hidden in the shadow of my soul, the name is wood. Sweet, ever beautiful, earth grown wood. It warms my heart and brings a tear to my eye.”
jerryw
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99 posts in 808 days
posted 445 days ago
thanks for the instructions. great looking board. where do you get your rubber feet? i also make cutting boards and use rubber feet, but i have been having trouble finding them in quantity at a good price.
-- jerryw-wva.
fred4999
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77 posts in 377 days
posted 374 days ago
Thanks for the clear instructions. I saw these type boards being sold at a boatshow in Madisonville LA a couple of weeks ago. But I believe I like yours better. Thanks for sharing!
-- Fred, Georgia
fred4999
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77 posts in 377 days
posted 350 days ago
Greg and everyone else, how did you make the 45 degree cut. I attached a straight edge at a 45 degree angle to the glued up board, and ran it through the tables saw. I was going to try and use my arm saw but the saw’s cutting length was not long enough. Is there better way? Thanks
-- Fred, Georgia
ganders
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36 posts in 474 days
posted 348 days ago
I use my radial arm saw but do not recommend it. I am thinking of building a sled for my table saw that has a 45-degree straight edge instead of a 90-degree straight edge. You have the right idea except attach the straight edge (at 45-degrees) to a piece of plywood. The ply wood needs a cleat on the bottom to ride in the table slot. I am thinking that this will create a 45-degree sled (also called a pannel cutting jig.) I plan on trying this in the next few weeks.
Let me know if this makes sense…if not i will draw it out.
-- A famous poet once said: “There is a name hidden in the shadow of my soul, the name is wood. Sweet, ever beautiful, earth grown wood. It warms my heart and brings a tear to my eye.”
dustygirl
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767 posts in 621 days
posted 348 days ago
Beautiful board.I love the zig-zag to it and the colors.
-- Dustygirl..Hastings,Ontario.. How much wood can 1 gal chuck if 1 gal can't cut wood?
fred4999
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77 posts in 377 days
posted 348 days ago
Thanks Ganders, I thought of the sled but wonder about splintering. I will try it though. I’ll keep you all posted. They finally piped out DSL here in the country so I will start posting more photos. Regards
-- Fred, Georgia
darryl
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1392 posts in 1219 days
posted 244 days ago
great post, thanks for taking the time!
beautiful board in your examples as well.
-- www.darrylmasterson.com ~ www.darrylmasterson.etsy.com
Dusty56
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3458 posts in 580 days
posted 140 days ago
I can’t thank you enough for this excellent posting : ) This is a beautiful board and certainly more attractive than most of the end grain boards that I’ve seen . Maybe now I can get out of my straight line boards rut and make something fancy ! Happy 4th of July to you !
-- You know you're getting old when you know the difference between you're (you are) and your (belonging to you) AND how to use them in a sentence .
a1Jim
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16598 posts in 470 days
posted 140 days ago
Very nice board and great blog
-- Jim from Heirloom Woodshop Southern Oregon