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All in One Jig Part 1 #1: Diamonds and Triangles

Blog entry by dustbunny posted 51 days ago 775 reads 27 times favorited 27 comments Add to Favorites Watch
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After posting the quilted lazy susan project, http://lumberjocks.com/projects/21623, many of you said you would like to see the jig for this project. I set out immediately to upgrade the jig. There were cuts I wanted to incorporate into this jig, and my original was warping and needed repair anyway.

So here it is – 24” X 33”

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I am pretty proud of this jig, not only because I made it, but because the cuts made from this jig are right on the money.

The first thing about this jig is that I always use a sled for crosscuts on the TS. As you can see in the picture it is a Ryobi BTS21. If I can just say, the sliding table that the saw comes with is junk, and I removed it.
The sled runs on T-tracks, which you can see on the underside picture, and it is smoooooth. The TS has no miter slots so the tracks fit on edge of the table top where the sliding table was removed and where the table extension separates from the main top. One set of tracks is screwed down with flat top wood screws, so there is no play in its position. This one was important to be sure it was parallel to the blade. The other track is set with pan head screws, smaller in diameter than the track holes, and lock washers. This allows for some micro adjustment.

Yes, it’s colorful –
padauk- set at 45 degrees and 1 ½” thick for future projects with thicker wood
purpleheart- set to cut octagon shapes, diamonds, and triangles
maple- I can’t talk about because I miscalculated the length (duh) and have to redo, but these will be for cutting “framing” pieces- miter cut
oak- rectangular lengths.

All the fixture pieces are screwed down to the top of the jig using brass inserts I bought at Harbor Freight.

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This jig is an all in one.

First it is used to cut the octagon shapes for the lazy susan and the quilt top boxes I’m making. Both are octagon in shape.
The jig is set to cut a 6 ½” octagon. I cut the octagon after the diamonds are glued up, and cut the whole edge flush. For the picture I showed the octagon without pieces glued on. Three corners can be cut -

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The last corner needs a spacer block under the missing bottom corner like this-

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Quilt top boxes ? Yes- I haven’t glued them together yet but they look like this- my daughter made the quilt top on the right-

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The 12 ½” lazy susan octagon is cut in the same fashion. I move the angled PH from the box octagon to it’s new position and screw into the insert….ready to cut. Same deal as the 6 1/2” octagon.

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Next, the diamonds are cut – And the modified horizontal toggle clamp is set down to hold the pieces and keep your fingers away from the blade -

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And lastly, for this blog, the diamonds are cut –

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Really, once you can make these two pieces and the bases, the combinations of patterns are endless.

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I had fun making this jig, and making the boxes and Lazy Susans.

Thanks for looking,

Lisa

-- I inherited the woodworking gene and it's gone into overdrive.......


27 comments so far

View FirehouseWoodworking's profile

FirehouseWoodworking

103 posts in 166 days


posted 51 days ago

Very impressive work. Both on the Lazy Susans and the Jig! Well done!

-- Dave; Lansing, Kansas

View Betsy's profile

Betsy

2388 posts in 788 days


posted 51 days ago

Pretty impressive. Thanks for sharing. I might have to try one of these – they are beautiful.

-- You can't get a hug from Facebook.

View degoose's profile

degoose

1981 posts in 247 days


posted 51 days ago

I too am very impressed.. and I am sure that Kent will be too…
I just love the modified toggle clamp!!
I will stick to boards and leave the fantastic boxes to you.
Your background in drafting thingy stuff is showing.

-- Drink once, cut twice. New website up.... lazylarrywoodworks.com.au

View woodworm's profile

woodworm

8184 posts in 483 days


posted 51 days ago

Great tutorial. The jig is so cool!
Thanks for sharing.

-- masrol, kuala lumpur, MY.

View lightweightladyleftie's profile

lightweightladyleftie

413 posts in 605 days


posted 51 days ago

This looks like a great jig. I hope to make one of these some day. Thanks for sharing.

-- "But godliness with contentment is great gain." 1 Timothy 6:6

View huff's profile

huff

1608 posts in 178 days


posted 51 days ago

Lisa, that’s one impressive jig. Thanks for sharing.

-- John @ Myrtle Beach

View Blake's profile

Blake

2759 posts in 767 days


posted 51 days ago

so cool.

-- Check out my new website! http://www.blakeweberwoodworking.com

View a1Jim's profile

a1Jim

16598 posts in 470 days


posted 51 days ago

amazing work and unbelievable Jig but just like Larry’s and David’s Jigs I can’t figure it out. I guess I just need to stay away from mosaic style woodworking. This so great Lisa fantastic . Thanks for sharing.

-- Jim from Heirloom Woodshop Southern Oregon

View kolwdwrkr's profile

kolwdwrkr

2248 posts in 483 days


posted 51 days ago

very cool jig. I need one. Thanks for sharing

-- ~ Inspiring those who inspire me ~

View woodbutcher's profile

woodbutcher

431 posts in 1058 days


posted 51 days ago

dustbunny,
Very nice sled and jig. I also appreciated the tutorial. very nicely done. The projects were both done nicely as well. When I show this to my wife, should I tell her that it’s imperative that she make her own and use the colors of wood also? Will it be OK for her to send you two hold down clamps, so that you can modify one for her? She’s not into bending metal! Just kidding! Seriously though TY again for all the time and effort it took to share this with us. I’ve favorited it for future reference.

Sincerely,
Ken McGinnis

-- woodbutcher north carolina

View Chris Wright's profile

Chris Wright

359 posts in 374 days


posted 51 days ago

That is a great jig. I need to make something like that so I can cut segments for a segmented turning.

-- "At its best, life is completely unpredictable." - Christopher Walken

View patron's profile

patron

2376 posts in 234 days


posted 51 days ago

well aren’t you the clever young lady !
very well done .
with your skills,
you could be an operating room nurse ,
or a Psyche counselor !
we are so lucky ,
to have you as a woodworker .

and a friend !

-- david ,new mexico ,allheart

View ellen35's profile

ellen35

531 posts in 325 days


posted 51 days ago

Really neat jig to go with that really neat design.
Ellen

-- Ellen on Cape Cod

View darryl's profile

darryl

1392 posts in 1219 days


posted 51 days ago

nice sled!
I have the same tablesaw & was a little schocked when I opened the box and realized there were no miter tracks! I removed the cord wrap on the left side and have my tracks run on each end of the main table. I like the threaded inserts you are using, that’s a very clever idea! I need to work on my sled.

your double tipped hold-down is cool. I use a long pencil to hold down the cutoff currently.

-- www.darrylmasterson.com ~ www.darrylmasterson.etsy.com

View poroskywood's profile

poroskywood

198 posts in 257 days


posted 51 days ago

Lisa, Thanks great jig very “On the Money”. Turns out your a complete Physcopath…. also.

-- There's many a slip betwixt a cup and a lip.--Scott

View Charles Maxwell's profile

Charles Maxwell

159 posts in 700 days


posted 51 days ago

Fantastic post! I use a similar jig design to cut my clock gear blanks. I use 12 separate pieces in each gear to create strength in each gear tooth across 360 degrees. Creating the gear ‘pie blanks’ is difficult at best but, necessary for controlling wood movement and reduced chipping/tear out when machining/routing. I’ll post ideas for LJers. Well done.

-- Max the "night janitor" at www.hardwoodclocks.com

View eddy's profile

eddy

281 posts in 257 days


posted 51 days ago

if i jive you my address will you mail me 1 ….
looks like i have another sled to make
thank you for sharing this

View motoman's profile

motoman

16 posts in 244 days


posted 51 days ago

Lisa; Thanks for showing us your jig and boxes.Very well done. Have some sewers in the family,boxes will make great xmas gifts.

-- Walnut,Muskies and campfires what more could you ask for. Mike

View stefang's profile

stefang

1644 posts in 227 days


posted 51 days ago

Amazing jig and amazing results with it. Your work is really good. Looking forward to more.

-- Mike, American in Norway

View dustbunny's profile (online now)

dustbunny

314 posts in 188 days


posted 50 days ago

Thank You to all !
I need a neck brace to support my swollen head. LOL

Larry – Damn, I thought I had myself all covered.
Ken – The clamp was bent using the Uri Geller method – psychokinesis
David – I resemble those remarks….except young
Darryl – I used a pencil for a while but my hands cramp up. I remove the pieces with the eraser though
poroskywood – Oh, like I haven’t heard that before, takes one to know one…LOL
Charles – We want to see your jig…..wait that doesn’t sound right…post your jig….ahh better

I posted this blog half asleep last night, forgot to say that I rip and cut strips of the woods to 3/4” x 1/4” x 16”.
Also Robin Tucker (aka Woodmosaics) recommended a hollow ground plywood blade. I tried this and found they dulled very quickly. I purchased a Freud Avanti thin kerf blade
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This blade is great for thin work. I change the blade for cutting the 3/4”plywood lazy susan.

Thanks again everyone

Lisa

-- I inherited the woodworking gene and it's gone into overdrive.......

View jack1's profile

jack1

375 posts in 920 days


posted 47 days ago

I’ve been holding off commenting until I had time to really look at what you’ve done and I must say you’ve done a fabulous job. I wonder if these cuts could be done on an INCRA slider?
I am very impressed. Way cool!

-- jack -- measure once, curse twice!

View mtkate's profile

mtkate

659 posts in 218 days


posted 47 days ago

You designed this jig? It’s amazing. Thanks for the illustrations. I actually get it. Very cool idea with that clamp thing to hold down the thin pieces. I am always trying to figure out how to cut the really small pieces on the tablesaw. Great idea.

View Autumn's profile

Autumn

87 posts in 44 days


posted 42 days ago

I can see right now that I’m going to have to buy a digital caliper. Darn, another tool. I don’t know if I can stand it!

View woodsmithshop's profile

woodsmithshop

288 posts in 438 days


posted 42 days ago

VERY ingenous jig, I really like the double hold down clamp, I do so hate chasing those small pieces around the shop. thanks for the post, I will have to make a jig like that.

-- Smitty!!!

View EzJack's profile (online now)

EzJack

173 posts in 63 days


posted 39 days ago

wow, way to get it done, you rule.

-- Ain't better or worse than any other woodpecker in the woods.

View Kent Shepherd's profile

Kent Shepherd

805 posts in 179 days


posted 39 days ago

Lisa—-I can’t believe anyone would use exotic hardwood for a JIG LOL

Now really, great job on the project and the jig. I appreciate the information you shared here. I am constntly amazed at the talent and creative ability on Lumberjocks. Now I have somsthing else to add to my never ending to-do list.

Thanks a bunch!

-- Kent Shepherd * The goal is-----More Tools!

View dustbunny's profile (online now)

dustbunny

314 posts in 188 days


posted 39 days ago

Kent-
To be honest with you, my hardwood leftover bin is overflowing, and my soft wood scraps are minimal. Sometimes you gotta use what ya got . Thanks for the kind comments.

Lisa

-- I inherited the woodworking gene and it's gone into overdrive.......

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