So it’s been a long time since my last post, had a bit of down time where I went on vacation and did odds and ends but I’d been making slow and steady progress on the top.
I can’t believe how much trouble I had gluing a bunch of sticks together :) All my issues stemmed from the fact that I didn’t have a good way of surfacing such long pieces. My 6” jointer just wasn’t up to the task so I faffed around trying to do it other ways. I eventually used a huge 9 foot straight edge clamp thing that I use for cutting ply to run the strips through my table saw which got me one reference edge, then I glued a bunch up and used a router on a sled (the white piece of melamine in the background is the sled) to flatten the resulting slab.
Anyway, here’s the top, it’s still in two pieces here, just getting ready for the final glue up but you get the idea.
So I have to glue the two halves together, trim the ends and then complete the joinery for the base, but I now feel as though there is light at the end of the tunnel :)
I also have to trim my short stretchers a bit because the depth of the top is about 3/4” less than I’d originally planned.
-- I am always doing that which I can not do, in order that I may learn how to do it. - Pablo Picasso























17 comments so far
PurpLev
home | projects | blog
2732 posts in 540 days
posted 451 days ago
Nice looking top – what kind of lumber is the top made of?
-- When in doubt - There is no doubt - Go the safer route.
ChicoWoodnut
home | projects | blog
895 posts in 707 days
posted 451 days ago
This rocks!. I went back through all of your posts. This thing will turn out really nice in the end. I’m glad to see that I’m not the only one with “odds and ends” that interfere with my shop time.
Keep us posted. I’ll be following.
-- Scott - Chico California http://chicowoodnut.home.comcast.net
Damian Penney
home | projects | blog
1030 posts in 883 days
posted 451 days ago
It’s maple and walnut; I’ve done a couple of pieces with maple as an accent to walnut and I really like the combo.
-- I am always doing that which I can not do, in order that I may learn how to do it. - Pablo Picasso
PurpLev
home | projects | blog
2732 posts in 540 days
posted 451 days ago
Damian: the Maple/Walnut combo works really well…. I just made a note for my future bench materials! thanx for sharing, will keep checking your progress on this!
what are you planning to do with bench holes? round type?
-- When in doubt - There is no doubt - Go the safer route.
Damian Penney
home | projects | blog
1030 posts in 883 days
posted 451 days ago
Yeah, going with the round bench holes and I have the Veritas twin screw vise for the front and the big steel one that Chris Schwarz used in his version for the end.
Thanks Scott, glad you like it :)
-- I am always doing that which I can not do, in order that I may learn how to do it. - Pablo Picasso
Douglas Bordner
home | projects | blog
3424 posts in 956 days
posted 451 days ago
S-T-A-B-L-I-T-Y. This looks like the Rock of Gibraltar.
-- "Bordnerizing" perfectly good lumber for over a decade.
Chris
home | projects | blog
1462 posts in 883 days
posted 451 days ago
Really nice work there Damian. Where did you get the circular saw guide that you used as a straight edge? I was thinking I could use a long carpenters level for the same purpose.
-- Chris
Damian Penney
home | projects | blog
1030 posts in 883 days
posted 451 days ago
Chris, it’s a TruGrip Pro, and I got it a while back from Amazon, not sure they still make them, love mine though.
Hey Doug, yeah it’s gonna be quite the beast :) Need to think real carefully about where to put it because moving it around will be far from trivial :)
-- I am always doing that which I can not do, in order that I may learn how to do it. - Pablo Picasso
Beginningwoodworker
home | projects | blog
4101 posts in 565 days
posted 451 days ago
Nice work Damian.
-- CJIII Future cabinetmaker
steveosshop
home | projects | blog
208 posts in 518 days
posted 450 days ago
I like the maple walnut combo on the top. Great looking top!!
-- Steve-o
teenagewoodworker
home | projects | blog
2479 posts in 660 days
posted 450 days ago
looking great! i really like the accent walnut! looks great on the top.
Mark Shymanski
home | projects | blog
1554 posts in 604 days
posted 450 days ago
Great combo of walnut and maple. When you talked of the difficulty squaring the sides I thought of the shipbuilders trick when they just placed the two boards to be joined together and sawed through the two touching sides…the sides may not have been planar or even square but they’d mate with each other so the join would be very tight. Then I noticed that you had the walnut accent board and I understood why the shipbuilder’s trick would not work for this application. Great blog!
-- ...it's rennovation time!!!
bfd
home | projects | blog
418 posts in 699 days
posted 450 days ago
Sweet Damian! wasn’t expecting the walnut accent … love it. Keep up the fantastic work man!
-- Brian, Folsom, CA http://www.brianfullerdesigns.com
martin007
home | projects | blog
110 posts in 667 days
posted 423 days ago
Very nice top Damian! I will stay tuned
-- Martin, Gatineau, Québec
Mark Briley
home | projects | blog
7 posts in 145 days
posted 131 days ago
Great looking bench. I’m building one of these as well, but I’m having trouble getting 0 gaps in my laminations. Any tips on how to achieve this? Yours looks like it went pretty well.
-- Mark
Damian Penney
home | projects | blog
1030 posts in 883 days
posted 131 days ago
It just takes lots and lots of clamps and perfectly flat faces, doesn’t matter if there is a bit of bow to the board because you can clamp that out of it, but make sure both faces are planed parallel to one another. Good luck :)
Also I glued it up one board at a time, I think it’s too hard to do multiples at once.
-- I am always doing that which I can not do, in order that I may learn how to do it. - Pablo Picasso
a1Jim
home | projects | blog
16577 posts in 469 days
posted 130 days ago
Go Damian go
-- Jim from Heirloom Woodshop Southern Oregon