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Operation Holtzapffel #10: The top finally comes together!

Blog entry by Damian Penney posted 438 days ago 472 reads 0 times favorited 17 comments Add to Favorites Watch
« Part 9: Base almost done Part 10 of Operation Holtzapffel series Part 11: Light at the end of the tunnel »

So it’s been a long time since my last post, had a bit of down time where I went on vacation and did odds and ends but I’d been making slow and steady progress on the top.

I can’t believe how much trouble I had gluing a bunch of sticks together :) All my issues stemmed from the fact that I didn’t have a good way of surfacing such long pieces. My 6” jointer just wasn’t up to the task so I faffed around trying to do it other ways. I eventually used a huge 9 foot straight edge clamp thing that I use for cutting ply to run the strips through my table saw which got me one reference edge, then I glued a bunch up and used a router on a sled (the white piece of melamine in the background is the sled) to flatten the resulting slab.

Anyway, here’s the top, it’s still in two pieces here, just getting ready for the final glue up but you get the idea.

Holtzapffel Top

So I have to glue the two halves together, trim the ends and then complete the joinery for the base, but I now feel as though there is light at the end of the tunnel :)

I also have to trim my short stretchers a bit because the depth of the top is about 3/4” less than I’d originally planned.

-- I am always doing that which I can not do, in order that I may learn how to do it. - Pablo Picasso


17 comments so far

View PurpLev's profile

PurpLev

2675 posts in 527 days


posted 438 days ago

Nice looking top – what kind of lumber is the top made of?

-- When in doubt - There is no doubt - Go the safer route.

View ChicoWoodnut's profile

ChicoWoodnut

894 posts in 694 days


posted 438 days ago

This rocks!. I went back through all of your posts. This thing will turn out really nice in the end. I’m glad to see that I’m not the only one with “odds and ends” that interfere with my shop time.

Keep us posted. I’ll be following.

-- Scott - Chico California http://chicowoodnut.home.comcast.net

View Damian Penney's profile

Damian Penney

1022 posts in 870 days


posted 438 days ago

It’s maple and walnut; I’ve done a couple of pieces with maple as an accent to walnut and I really like the combo.

-- I am always doing that which I can not do, in order that I may learn how to do it. - Pablo Picasso

View PurpLev's profile

PurpLev

2675 posts in 527 days


posted 438 days ago

Damian: the Maple/Walnut combo works really well…. I just made a note for my future bench materials! thanx for sharing, will keep checking your progress on this!

what are you planning to do with bench holes? round type?

-- When in doubt - There is no doubt - Go the safer route.

View Damian Penney's profile

Damian Penney

1022 posts in 870 days


posted 438 days ago

Yeah, going with the round bench holes and I have the Veritas twin screw vise for the front and the big steel one that Chris Schwarz used in his version for the end.

Thanks Scott, glad you like it :)

-- I am always doing that which I can not do, in order that I may learn how to do it. - Pablo Picasso

View Douglas Bordner's profile

Douglas Bordner

3415 posts in 943 days


posted 438 days ago

S-T-A-B-L-I-T-Y. This looks like the Rock of Gibraltar.

-- "Bordnerizing" perfectly good lumber for over a decade.

View Chris 's profile

Chris

1456 posts in 870 days


posted 438 days ago

Really nice work there Damian. Where did you get the circular saw guide that you used as a straight edge? I was thinking I could use a long carpenters level for the same purpose.

-- Chris

View Damian Penney's profile

Damian Penney

1022 posts in 870 days


posted 438 days ago

Chris, it’s a TruGrip Pro, and I got it a while back from Amazon, not sure they still make them, love mine though.

Hey Doug, yeah it’s gonna be quite the beast :) Need to think real carefully about where to put it because moving it around will be far from trivial :)

-- I am always doing that which I can not do, in order that I may learn how to do it. - Pablo Picasso

View Beginningwoodworker's profile

Beginningwoodworker

3857 posts in 552 days


posted 437 days ago

Nice work Damian.

-- CJIII Future cabinetmaker

View steveosshop's profile

steveosshop

208 posts in 505 days


posted 437 days ago

I like the maple walnut combo on the top. Great looking top!!

-- Steve-o

View teenagewoodworker's profile

teenagewoodworker

2470 posts in 647 days


posted 437 days ago

looking great! i really like the accent walnut! looks great on the top.

View Mark Shymanski's profile

Mark Shymanski

1549 posts in 591 days


posted 437 days ago

Great combo of walnut and maple. When you talked of the difficulty squaring the sides I thought of the shipbuilders trick when they just placed the two boards to be joined together and sawed through the two touching sides…the sides may not have been planar or even square but they’d mate with each other so the join would be very tight. Then I noticed that you had the walnut accent board and I understood why the shipbuilder’s trick would not work for this application. Great blog!

-- ...it's rennovation time!!!

View bfd's profile

bfd

413 posts in 686 days


posted 437 days ago

Sweet Damian! wasn’t expecting the walnut accent … love it. Keep up the fantastic work man!

-- Brian, Folsom, CA http://www.brianfullerdesigns.com

View martin007's profile

martin007

108 posts in 654 days


posted 410 days ago

Very nice top Damian! I will stay tuned

-- Martin, Gatineau, Québec

View Mark Briley's profile

Mark Briley

7 posts in 132 days


posted 118 days ago

Great looking bench. I’m building one of these as well, but I’m having trouble getting 0 gaps in my laminations. Any tips on how to achieve this? Yours looks like it went pretty well.

-- Mark

View Damian Penney's profile

Damian Penney

1022 posts in 870 days


posted 118 days ago

It just takes lots and lots of clamps and perfectly flat faces, doesn’t matter if there is a bit of bow to the board because you can clamp that out of it, but make sure both faces are planed parallel to one another. Good luck :)

Also I glued it up one board at a time, I think it’s too hard to do multiples at once.

-- I am always doing that which I can not do, in order that I may learn how to do it. - Pablo Picasso

View a1Jim's profile

a1Jim

15600 posts in 456 days


posted 117 days ago

Go Damian go

-- Jim from Heirloom Woodshop Southern Oregon

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