Hey guys. Just fooling around in the shop. Got tired of the wooden rails on my table saw sled expanding and shrinking, therefore making the table saw sled less accurate. I’ve never seen anyone on here (even though i’m sure there are) use metal rails for their sleds…..so i figured I’d give it a try. This was just an experiment – but it turned out even better than I thought it would, so i’m going to use it (even though I’ll probably change a few things – like better attachment to the sled)
Anyways – this is just an experiment so what you are going to see is not the actual sled. The metal i used was just 3/4” metal bought from a big box store. i just screwed the rails to the “sled” with a couple of drywall screws. I was amazed at how easily it slid with almost no side-to-side movement what so ever – it was so small, you could only hear there was some slop, you couldnt even see it. I didnt even sand the metal to make it smooth – this is straight off the grinder – i think its better if you do not sand it because its a snug fit, and the more you use it the easier it will be to slide, while still keeping the snug fit.
This is my first video – so be kind!! :)
-- Hey you dang woodchucks, quit chucking my wood!!!!

















22 comments so far
NDGraham
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17 posts in 817 days
#1 posted 815 days ago
Give that man an Oscar! Great Special effects!
-- Neill
Tomoose
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232 posts in 1541 days
#2 posted 815 days ago
Some of the guys have used this stuff on their sleds: http://www.rockler.com/product.cfm?page=21651&rrt=1
Me- i just used scrap hardwood because I am too cheap ;)
Tom
-- cut it twice and it's still too short...
Roger
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9191 posts in 972 days
#3 posted 815 days ago
rub a bit of Parrafin wax on the rail. you’ll be surprised how easily it will run across your table
-- Roger from KY. Work/Play/Travel Safe. Kentuk55@bellsouth.net
alfred222
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89 posts in 1134 days
#4 posted 815 days ago
The first of many I hope. Thanks Alf
Howie
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2449 posts in 1091 days
#5 posted 815 days ago
ah, your sawtop has a serious rust problem :-)
-- Don't rollerskate in a buffalo herd
Joe Lyddon
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6391 posts in 2220 days
#6 posted 815 days ago
GOOD JOB!! Nice video! Nice Subject!
Good tip on that 3/4” slider bar from a Big box store… will have to try that (with wax too!)... Great tip!
Thank you!
-- Have Fun! Joe Lyddon - Alta Loma, CA USA - Home: http://www.WoodworkStuff.net ... My Small Gallery: http://www.ncwoodworker.net/pp/showgallery.php?ppuser=1389&cat=500"
Ritty
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63 posts in 965 days
#7 posted 815 days ago
i have the same saw, no problems with mine, what about u? and looks nice. i put the incra 32 inch fence system on it and it works beautifull. keep it up
BigTiny
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1653 posts in 1056 days
#8 posted 815 days ago
Lee Valley carries some plastic rails specially made for this application that run true and tight while being “slippery” enough to glide easily.
-- The nicer the nice, the higher the price!
EPJartisan
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804 posts in 1293 days
#9 posted 815 days ago
Nice video. :) I just switched all the rails on all my sleds with polyethylene cutting board material. Bought a 10×30 board from a restaurant supply shop for $10 and cut then to size. slides like butter.
-- ~ Eric P Jorgenson: Jorgenson Design
dakremer
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2270 posts in 1260 days
#10 posted 815 days ago
I kind of doubt that the Lee Valley rails are any more precise than the ones i made. (even though they ARE pretty awesome) they are also expensive – mine only cost me $3, and will last a life time. After i put a little wax on the rails and in the slot, it pushed INCREDIBLY easy. and perfectly accurate. I ended up making a little sled out of it that i’ll post tomorrow!! thanks for all the comments.
-- Hey you dang woodchucks, quit chucking my wood!!!!
matt garcia
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1736 posts in 1840 days
#11 posted 815 days ago
Don’t you just love the the sound of a piece of lumber engaging the saw blade??
-- Matt Garcia Wannabe Period Furniture Maker, Houston TX
TopamaxSurvivor
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13192 posts in 1844 days
#12 posted 815 days ago
I’m thinking Oscar too!
-- "some old things are lovely, warm still with life ... of the forgotten men who made them." - D.H. Lawrence Wake Up America!! Please read; http://www.commondreams.org/view/2009/01/26-0
tdv
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1113 posts in 1238 days
#13 posted 815 days ago
Doug I used 3/4 by 3/8” thick aluminium on mine & drilled through the sled & tapped the rails to take machine screws it’ a lot better than the oak rails I used to use
Nice video (aren’t you supposed to be studying) I’m grateful for the sketchup fan inlays
Best
Trevor
-- God created wood that we may create. Trevor East Yorkshire UK
therookie
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891 posts in 995 days
#14 posted 815 days ago
nice sled
-- http://aewoodworks.webs.com
SPalm
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4108 posts in 2050 days
#15 posted 815 days ago
Nice thinking on trying new stuff. UHMW plastic also works well, but your metal rails can be bought at a moments notice.
I love the audio commentary you added to the video.
Steve
-- -- I'm no rocket surgeon
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