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The Slippery Slope #20: Moulson Brothers Dovetail Saw Rehab

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Blog entry by chrisstef posted 07-18-2014 01:16 PM 1295 reads 0 times favorited 11 comments Add to Favorites Watch
« Part 19: Saw Ponderings Part 20 of The Slippery Slope series no next part

I picked this Moulson Brothers brass backed dovetail saw up off the bay quite a while back. It came to me like you see in the pic below. The spine had been removed and reinstalled backwards, it had a bit of pitting, was dull, and both bottom horns were shot.

So I pulled it all apart, cleaned and sharpened the plate, cut off the bottom portion of the handle, scabbed on a chunk of beech from an old wood bodied jack plane, bleached, shaped and dyed it to match the best I could and added a finish coat of shellac and wax.

Here’s the process pics:

Ive repaired a couple of horns previously but had never cut off a significant portion of a handle like I had to do here. It was a little bit nerve wracking but in the end im very happy with how it came out. The transtint dye made blending the colors a bit easier. I was able to sand back the color to where I thought they were acceptable because it doesn’t penetrate very deep. Ill certainly use this method of finish if ever posed with the same situation again.

Forever slipping down that slope …

-- "there aren’t many hand tools as awe-inspiring as the #8 jointer. I mean, it just reeks of cast iron heft and hubris" - Smitty



11 comments so far

View Don W's profile

Don W

16190 posts in 1469 days


#1 posted 07-18-2014 01:25 PM

Nice job Stef! Sure do like that brass back!!

-- Master hand plane hoarder. - http://timetestedtools.com

View AnthonyReed's profile

AnthonyReed

5739 posts in 1342 days


#2 posted 07-18-2014 01:27 PM

Good job bud. Looks great.

-- ~Tony

View ShaneA's profile

ShaneA

5631 posts in 1500 days


#3 posted 07-18-2014 01:37 PM

You really did a good job blending the tote shapes together. Nice looking saw.

View terryR's profile

terryR

4193 posts in 1210 days


#4 posted 07-18-2014 02:50 PM

Great job, Stef.
+1to transtint.
That’s a lovely DT saw!

-- tr ...see one, do one, teach one...

View Brad's profile

Brad

1058 posts in 1642 days


#5 posted 07-18-2014 03:06 PM

Very good save Stef. How does it cut? Is it comfy?

-- "People's lives are their own rewards or punishments."

View chrisstef's profile

chrisstef

12384 posts in 1908 days


#6 posted 07-18-2014 03:13 PM

Thanks guys.

Brad – it cut very well in the softwood test I gave it. Havent given it a run in anything real hard yet though. As to the comfort, its the most comfortable one I own. Being able to shape the bottom of the handle I was able to shorten it up a little bit to really fit my hand. I find some Disstons to be just a tad too big for my hand. I can almost just let it hang right off my hand without completely gripping it. She’s a keepah.

-- "there aren’t many hand tools as awe-inspiring as the #8 jointer. I mean, it just reeks of cast iron heft and hubris" - Smitty

View 489tad's profile

489tad

2665 posts in 1913 days


#7 posted 07-18-2014 03:13 PM

Very nice save!

-- Dan, Naperville IL, I.G.N.

View TerryDowning's profile

TerryDowning

1043 posts in 1019 days


#8 posted 07-18-2014 03:29 PM

Nicely done sir.

Really nice.

-- - Terry

View SASmith               's profile

SASmith

1733 posts in 1889 days


#9 posted 07-18-2014 04:16 PM

Nice restoration.

-- Scott Smith, Southern Illinois

View summerfi's profile (online now)

summerfi

2170 posts in 589 days


#10 posted 07-18-2014 10:54 PM

If you’re not careful, Stef, people are going to start calling you doctor….saw doctor that is. ;-)

-- Bob, Missoula, MT -- Rocky Mountain Saw Works http://www.rmsaws.com/p/about-us.html

View chrisstef's profile

chrisstef

12384 posts in 1908 days


#11 posted 07-18-2014 11:00 PM

Lol bob. I might be doing my residency but im far from Dr. Summerfield. They say its an 8 year required amount of schooling.

-- "there aren’t many hand tools as awe-inspiring as the #8 jointer. I mean, it just reeks of cast iron heft and hubris" - Smitty

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