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Charging Station - No more worries

Blog entry by cbMerlin posted 42 days ago 361 reads 8 times favorited 6 comments Add to Favorites Watch

I read one too many stories about over-heating batteries during re-charging. Went out to the shop the other day and realized I forgot to take a battery off the charger. It was extremely warm! I didn’t want to burn down the house, not to mention the cost of replacing batteries, so I made this station. I found the timer switch on e-bay for about half the price of a local purchase. I had everything else left over from other projects so my total (new) investment was under $15. Had the recepticles & covers, boxes, an old extension cord with a missing female end, a couple feet of #14 wire, a small pieces of plywood, some 1x poplar and pine and this is what I came up with:

I didn’t like the way the batteries sort of “smacked” onto their storage part of the station so I added some small pieces of weather stripping to absorb the weight of the batteries. That’s the grey you see under the batteries

The chargers I have are the one hour type, so that’s the timer I got, there’s a number of other timers available. Luckily both size batteries I use, 14.4v & 19.2v have the same size base so the storage holes, sort of a oval with one flat side, work with either battery. The chargers accept either battery as well.

I attached the extra cord with velcro under the base. No more cords all over the place! Each charger only pulls 65 watts, the switch is rated at something like 1850 watts, so no worries there. A couple coats of poly and I was done! Will probably build a small shelf on the wall to get it off the work bench at some point. Works great and a little compensation for my forgetful nature as well!

-- Sawdust looks better in the garage than cars, explain that to your wife!


6 comments so far

View interpim's profile

interpim

457 posts in 358 days


posted 42 days ago

excellent idea!

-- San Diego, CA US Navy

View FirehouseWoodworking's profile (online now)

FirehouseWoodworking

109 posts in 173 days


posted 42 days ago

Very nicely done!

-- Dave; Lansing, Kansas

View a1Jim's profile

a1Jim

17168 posts in 477 days


posted 41 days ago

good work and great idea.

-- Jim from Heirloom Woodshop, custom furniture ,maker, woodworking school, heirloomwoodshop.com

View Hawgnutz's profile

Hawgnutz

522 posts in 976 days


posted 41 days ago

great project! I gotta make one of those, too!

God bless,
Hawg

-- Saving barnwood from the scrapyards

View johnnymo's profile

johnnymo

72 posts in 105 days


posted 41 days ago

pure genius!

-- John in Arizona (but it's a dry heat!)

View trbrown47's profile

trbrown47

1 post in 25 days


posted 25 days ago

Considering my little brother is not an electrician, I am quite impressed! There is very little he won’t tackle!
(Of course everything he does impresses me; I am just a bit biased)

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