Wall Hung Console #3: Some of the glue ups

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Blog entry by captkerk posted 09-17-2009 02:21 AM 1406 reads 0 times favorited 4 comments Add to Favorites Watch
« Part 2: The first glue ups Part 3 of Wall Hung Console series Part 4: Template, planer sled and oops! »

Well, the top is all glued up and belt sanded to flatten the ridges. The boards glued together quite nicely and it’s not very noticeable that I had to rip them into four boards instead of two. Since the lumber I had was all from the same tree, I was able to sequence match two boards to make the top and bookmatched them.

top after glue up

There were a few open knots that needed filling so I mixed a little dust with some epoxy and that’s what those globs are on the top. The repairs should look pretty good when sanded down. That will have to wait until at least tomorrow.

The center of the board ended up with a neat cat’s eye pattern with some interesting color variations, too. Should look pretty neat when finished.

cat's eye top

Here are the templates for the two end brackets and the middle bracket.

bracket templates

For the smaller bracket, I used an upside down five gallon bucket to establish the curve and for the larger bracket I used a hula hoop. This was the first time I didn’t mind having those darn hula hoops laying around the garage!

I’ve been thinking about just leaving the brackets somewhat plain at the bottom and just stopping them at the end of the curve, but I put a little ogee on there when I cut out the templates just in case.

So here are the two end brackets all face-glued up (with sequence matching boards again to help hide the glue up).

rough end brackets

In my rush to get something done, I cut those brackets out of the glued up board before thinking about possibly planing the board down further. Norm’s console had a 3” thick center bracket and 2.5” thick end brackets. All my brackets are currently 2.5”. I could still glue up another board to the center bracket boards, but since I’m scaling down some of the dimensions (since my top is only 3/4” thick instead of about 1 1/4” thick like Norm’s), I was thinking about making the end brackets thinner than 2.5”. I guess it’s too late for that now so I need to decide whether to leave the center bracket the same thickness as the ends or make it thicker like Norm’s. I just don’t want the brackets to look overly large compared to the thinness of the top.

Once I decide what to do, I will finish the rough cut out of the brackets and template rout them on the router table. My next step with this project depends on what dimensions I decide on for the brackets, then I can cut out the template for the top and lay-out all the details and measurements for the the project on it. Hopefully that will be the next entry, along with some more progress.

4 comments so far

View a1Jim's profile


117091 posts in 3576 days

#1 posted 09-17-2009 03:55 AM

good progress

-- wood crafting & woodworking classes

View CaptainSkully's profile


1599 posts in 3557 days

#2 posted 09-17-2009 04:01 AM

I really like the way you were able to glue the knot back together. Nice touch. I’m digging your project. I wouldn’t worry too much about what Norm did. I’d make sure you are happy with the scale.

-- You can't control the wind, but you can trim your sails

View stefang's profile


15881 posts in 3333 days

#3 posted 09-17-2009 01:51 PM

I like the way you work and the way you think about the aesthetics as you go along. I wish I could be more like that. I usually get so involved that I forget some of the important considerations when I’m working on a project. It looks like your project is coming along well.

-- Mike, an American living in Norway.

View jockmike2's profile


10635 posts in 4245 days

#4 posted 09-17-2009 04:36 PM

Good work, don’t sweat the small stuff.

-- (You just have to please the man in the Mirror) Mike from Michigan -

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