I changed the overall dimensions of the bench to accommodate a top that is two feet by four feet. My shop is pretty small so I’m trying to make everything more compact.
My first task with the new bench was to create the end assemblies. So, I used a German cross cut handsaw (http://www.traditionalwoodworker.com/24-Hand-Saw-7-TPI-Cross-Cut-Teeth-Germany/productinfo/520-0600/) I ordered from traditional woodworker and got to work. Once I rough-cut the lumber down, I used my new Stanley #7 plane (bought used and refurb’d it myself) to joint the surfaces and get them ready for gluing.

After I had the legs together I started in on creating the mortise and tennon joints that would join the end assemblies together. Cutting tennons by hand is always an interesting proposition, but after doing a few I think I got the hang of it.


After the dry fit I loosely put things together to see how they would do.

-- Brian - Belmont, Massachusetts

















4 comments so far
Beginningwoodworker
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13225 posts in 1845 days
#1 posted 943 days ago
That looks good.
-- CJIII Future cabinetmaker
Marc5
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301 posts in 1514 days
#2 posted 943 days ago
Got one going myself. Looking good.
-- Marc
knotfree
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13 posts in 2451 days
#3 posted 943 days ago
Nice job Brian! I am building one of Chris Shwarz’s designs also (Holtzapffel). I found his book on workbench design very useful too.
-- Pete
JamieH
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52 posts in 971 days
#4 posted 943 days ago
Whoah..this is looking good!Nice work with the hand tools!
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