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Roubo #1: The beginning, top.

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Blog entry by bondogaposis posted 553 days ago 2155 reads 5 times favorited 11 comments Add to Favorites Watch
no previous part Part 1 of Roubo series Part 2: End Cap and Glue Up »

Another Roubo build here. This is something that I really need. My old workbench that I built 30 years ago has gotten a bit rickety for hand planing I have found. I want something solid, so the only thing that moves when I plane a board is the plane. So I have begun to embark on a Roubo build. First step is the glue up.

Leveling it up.

I decided to go with poplar for most of the top. I have a cheap source of kiln dried poplar. I also think it is kind of soft for this application so for the front of the bench and the dog hole strip I am using ash. The bench will reside against a wall and most of the abuse will be on the front side where the wagon vise and leg vise will go. I am using Benchcrafted hardware for both the wagon vise and the leg vise.

Second step is to create a large rabbit for the wagon vise screw. This was a major excavation and a plunge router was employed. You are looking at the underside here.

Here it is finished.

The next step is bolt on the end cap. Here are the nut pockets I excavated for the bolts that holds the end cap.

Next up are the huge dovetails for the side to end cap joint.

Then to make the pins on the end cap. The end cap is red elm, I had a piece of this that was about the right size and I thought would be good for this application. This is still in progress and where I will end for tonight.

-- Bondo Gaposis



11 comments so far

View blackcherry's profile

blackcherry

3146 posts in 2418 days


#1 posted 553 days ago

Very exciting stuff here, enjoy your build which is the fun part. Will be watching this beauty in progress best of luck…BC

View jap's profile

jap

1224 posts in 649 days


#2 posted 553 days ago

good start

-- Joel

View Cantputjamontoast's profile

Cantputjamontoast

331 posts in 2028 days


#3 posted 553 days ago

i’m watching!!! thank you for sharing!!!!!!!!!!!]

-- "Not skilled enough to wipe jam on toast!"

View ShaneA's profile

ShaneA

5242 posts in 1194 days


#4 posted 553 days ago

Looks like you are off to a good start.

View Smitty_Cabinetshop's profile

Smitty_Cabinetshop

9565 posts in 1214 days


#5 posted 553 days ago

Great setup, plan and progress!

-- Don't anthropomorphize your handplanes. They hate it when you do that. -- OldTools Archive

View walden's profile

walden

434 posts in 618 days


#6 posted 553 days ago

Great start! You’ll love the bench. I used Ash for the entire top on mine. It has worked out great, but it was a workout to flatten by hand! The popular might also keep the top from getting too slick. Mine turned out way too slick, so I am about to do some seasonal flattening and will rough it up a bit so boards won’t slide around so much.

Good luck on your build.

-- "When and if the day comes a lion is on my roof, I am hiring a realtor." ShaneA

View Brandon's profile

Brandon

4136 posts in 1547 days


#7 posted 553 days ago

Looking very, very good. I really like the way you are doing the bolt-on end caps. If I were to build another one, I’d do the end caps that way. Looking forward to more posts on this build.

PS, how’s that mallet holding up for you? It was nice to see it in your shop.

-- "hold fast to that which is good"

View bondogaposis's profile

bondogaposis

2436 posts in 947 days


#8 posted 553 days ago

Brandon, that mallet is working great. This project has a lot of big mortises and I find that I am reaching for it all of the time. The balance is great, thanks again.

-- Bondo Gaposis

View mileskimball's profile

mileskimball

77 posts in 609 days


#9 posted 553 days ago

Looks terrific!

-- Miles

View ejvc's profile

ejvc

94 posts in 556 days


#10 posted 552 days ago

You did this in one day? That’s pretty amazing. Onwards!!

-- Building stuff with my daughter (6). Pretty new to woodworking, I mostly sew...

View bondogaposis's profile

bondogaposis

2436 posts in 947 days


#11 posted 551 days ago

No, I did not do all of it in one day, I wish. This series of photos covers 3-4 hrs of shop time/day spread out over a week.

-- Bondo Gaposis

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