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Woodworking blog entries tagged with 'workshop'

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Woodworking on a Half-Shoestring #90: Thickness Planer Cart Build

12-04-2016 01:10 AM by Paul Bucalo | 4 comments »

In at least one of my previous posts you will find the DeWALT 734 thickness planer sitting atop a smaller bench in the background. This was a major step up (no pun intended!) from the floor dolly it was sitting on. But it had two drawbacks that I couldn’t accent any longer. The first is I had to turn it at angle in relation to the bench top every time I wanted to use it, so the outfeed wouldn’t hit the band saw. The bench’s proximity to other benches and equipment limited th...

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Woodworking on a Half-Shoestring #89: Breathing is Optional on a Good Day in the Dungeon

12-01-2016 01:37 PM by Paul Bucalo | 7 comments »

Note to self: “Wear the mask! Wear the mask! Wear the mask!” Yes, a blatant rip-off of the scene in the movie Armageddon, when the amateur stargazer screams at his wife Betty to “Get the book! Get the book! Get the book!” I spent quite a few hours in the dungeon workshop yesterday without a mask on. I went to bed with a dry, rasped throat and woke up with the same, plus sinus congestion and a mild headache from the pressure. Popping some meds and wearing a mask t...

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Woodworking on a Half-Shoestring #88: Moving the Furniture...Again, or: Down to One Table Saw and Making it Count

11-30-2016 01:09 AM by Paul Bucalo | 2 comments »

Had an interesting day in the dungeon workshop. You may recall that I have two table saws. I went into the shop this morning with the intention of making a cross-cut sled for the Skilsaw contractor saw, only to find that the miter slots weren’t parallel to each other. Saw is now only good for carpentry, like ripping boards outdoor. Argh. So I pulled the saw off the shop made base. Parked it on top of the freezer. Disassembled the base for the Torx head deck screws, caster wheels and fou...

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Woodworking on a Half-Shoestring #87: Refurbing an old Delta 40-530 Scroll Saw

11-29-2016 07:03 PM by Paul Bucalo | 5 comments »

The other day I finally got around to refurbing an old Delta 40-530 single-speed scroll saw I bought a few years back. It has been sitting in my dungeon workshop all that time, gathering sawdust, dungeon dust, and more than a fair share of new rust over the old. Here’s what it looked like before disassembly: There is surface rust over all of the table top and blade guide hardware. The blower hose has hardened to the point where it’s no longer flexible enough to allow the up...

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Woodshop/Garage MK II #1: Phase I rearrange

11-27-2016 02:48 AM by bj383ss | 9 comments »

So my wife and I moved into a new home this past January. With our 2 boys growing up and the housing market here in Austin, TX skyrocketing it was time. We were in the old house for a little over 10 years and had some great equity. So the best part about this from my standpoint beside the bigger house was a 3 car garage and I built a 12×18 storage shed in the backyard that is split into a 12×10 workshop, and 12×8 storage. So the 3rd bay of the garage is now the woodshop and ...

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Woodworking on a Half-Shoestring #83: The Dungeon Workshop - Scroll Saw Table

11-02-2016 07:39 PM by Paul Bucalo | 2 comments »

The last shop bench or table to be made is now complete. I had set aside to the left of the refurbished Blue Hawk router table enough space for a narrow table. Construction started this past Saturday. I wanted it to be simple in design, using reclaimed lumber I had laying around on the premises. I also wanted it to be a generic design, just in case this old scroll saw of mine turns out to be a bad investment. This meant allowing ample leg room under the table from the ends as well as from ...

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Woodworking on a Half-Shoestring #82: Hand Plane Till

10-23-2016 01:31 AM by Paul Bucalo | 2 comments »

Earlier today I made a down-and-dirty hand plane till. Yesterday I hung the Stanley No. 5 and 6 on individual racks—lift up and pull out. Now it looks like I didn’t have many. I guess not, but they sure took up a lot of bench top space before. Do I buy more planes and added on for them, or do I use the free space on the left for something else? Nah. You can never have too many hand planes. :)

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Woodworking on a Half-Shoestring #81: The Dungeon Workshop - Reclaimed West Stone Wall Section

10-21-2016 03:07 AM by Paul Bucalo | 2 comments »

I needed more wall space to get hand and power tools organized and out in the open, so I decided to work over the small patch of stone wall between the benches on the West side of the shop. Here is what the area looked like before conversion: The finished conversion: The most important criteria was that nothing hanging or sitting on the shelves would be struck by hands, shoulders or hips while walking past the wall. I frequently rely upon the AC-powered B&D electric drill, es...

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Woodworking on a Half-Shoestring #80: The Dungeon Workshop - Clamp Rack

10-15-2016 04:22 PM by Paul Bucalo | 2 comments »

“Winning the war one battle at a time.” I’ve pretty much put on hold any woodworking projects until the dungeon workshop is organized to the point where everything is put away and I have at least a gambler’s chance of finding things when I need them. With Christmas two and a half months away, it’s imperative that I get to that point as soon as possible. I’ve found over the summer that studding up ‘false walls’ over field stone was a go...

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Woodworking on a Half-Shoestring #79: The Dungeon Workshop - South Room Construction - Part II

10-15-2016 04:07 PM by Paul Bucalo | 4 comments »

The South Room will never make it in an issue of Better Homes and Gardens. For what I need, it’s coming along better than expected. I’m not done with the space. The East (left side) and South walls are damp, even wet, all year round, so I doubt I will ever stud up a wall. I also doubt the gold colored steel cabinet will stay there. For now it keeps me from bumping my ribs or head against the capped off gas line service coming out of the wall. You can see the capped end to t...

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