I considered a lot of different materials for my bench. At the top of the list were southern yellow pine, white oak, red oak, ash, cherry, maple, and beech. Really, I think you can get away with a number of species, but it generally comes down to a few issues: availability, aesthetic (at least for me), price, and of course suitability for the purpose. Chris Schwarz really advocates using SYP in his workbenches book and even uses it for his 2005 Roubo bench. The advantages of SYP is that yo...
I have been experimenting more and more with hand tools, and I learned quickly you need a proper workbench to get the most out of hand tools. The last bench I built works really well for power tools and assembly, but it’s not stout enough to handle hand planning. It also lacked the necessary vises and bench dogs needed to secure your work. So I began my search for the perfect bench to use with hand tools. I’ll tell you right now, perfection is hard to come by for workbenches. Everyone ...
So after we've got the bowling alleys. now it’s time to put them to to use (not really ‘now now’ but … you know what I mean). So, I really would like to make this one a keeper, and not have to redo this bench unless I really fancy it in the future with lots of extra time on my hands and nothing better to do with it (hence – not likely it’ll happen), and in order to do that, I figured I’ll make this one as close as I can to the ‘ultimate’...
I think most of you have seen a lot of these pics on other thread but I’ll post them here for the Blog with more detail. As you know last time I tried to carve my screw by hand, it worked but was slow going. So I built the router jig but have been having trouble dialing it in perfectly. Here is the router jig I made. As you can see its a loose fit which is why I got a lot of chipping in the tips of the thread, I was cutting to deep. This is what happened when I fed my hand car...
Well, I finally sat down last night night and drew up the shop. This was the first attempt, so it may change some. Also most of the tools/cabinets are very rough or borrowed. I’ll try to get them better when gets closer to constructing them. I’ll start you out on the East wall. Most of this is already set in stone you might say. I am planning on putting a pipe rack over the double garage door. May get used for dimensional lumber storage as well. On the left is my double ...
Back again friends, Ok, the next step is the make a wagon vise out of this screw I got from Lee Valley. Thanks to PurpLev for the inspiration on his blog:http://lumberjocks.com/PurpLev/blog/17919 First I jointed one side of the boards for the end caps then ran it through the thickens planner, etc… Next since the wood in the wagon vise recess had warped since being cut I had to trim some wood off using my #78, #92, and a chisel. I even used the front bullnose portion of the 78...
I had previously finished laminating the two halves that would make up the top. I made two 12” wide sections, ran each through the planer to smooth and true up the tops and bottoms, and ran each mating edge across the jointer. And as I wrote in the previous blog entry, one of the halves already has the finished wagon vise built into it. The two halves were now all done and ready to be glued. It was tricky maneuvering the two parts in the final glue up, as each section was heav...
Edit: Thanks to everyone (esp DaveR) for their suggestions/help/nitpicking :D I completely redid the project and got rid of the wierd dimensions and such, and I’m much happier with it now. I didn’t bother with cutouts or shims for the vise this time since until I get one, thats kind of pointless, and overall tried to keep it simple. Here is the Sketchup File I had fun working on the Sheet Goods rack, I decided to get going on some of the other projects I have planned for t...
From time to time I get some comments or a PM about the bench. I’m grateful for those who have remarked so positively about my blog. Thanks! Now, I’ve finally gotten around to posting the actual SU file to the 3D Warehouse. Here is the link to the file.
I had some good progress on the top today. it actually started a couple of days ago when I went ahead, cleaned up the buffer strip, and main top, and glued them up together, I also milled the end cap part (which is on top of the clamps in the photo): I also ground down one of the corner of the Lee-Valley Tailvise Nut so that I’ll be able to install the vise higher up and the nut will have less interference with the table top: I’m not a machinist, nor work with metal much (al...
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