I put in an eleven hour day yesterday on this thing, the work was really kind of fun compared to the tedious work of digging out mortises of the day before. I’ve never tried the draw bore method of locking a mortise and tenon together. I didn’t even use clamps. Well this morning I just had to get the tops to fit on the tenons, so after trimming back a couple of mortise surfaces they both fit down snugly, a very sweet fit. As a bonus, the sides of the tops ended up flush wit...
I was out in the shop/garage at 8am today and didn’t finish until 7pm. I don’t recall taking a lunch break, or any break for that matter, the day just flew by. But I did get a while lot done. Yesterday was all fitting the mortises and tenons. That took all of yesterday and I left it dry fitted together. This morning I had five things to do before I could drill holes for the draw bore joints. I ran the legs across the table saw to chamfer the bottom edges, check the leg v...
I made about 10 half inch deep cuts to remove most of the waste wood for the groove. My white pine 1X2 saw guide and clamps. Here is the 1-1/2” wide by 1/2” deep groove the length of the top board. I can’t believe how good it looks! I made and used my “poor man’s router” that Paul Sellers talks about in one of his videos. It is a poor man’s router made poorly by me. But it worked well enough to get the bottom of the groove flat. I’ll ha...
Whew, my workweek is finally over and now I can have some fun. I’ve been thinking all week about today, particularly what I still need to get to push this project along. I needed a jig to cut the mortises, and I was looking at pattern bits and I came away with an education. Top bearing straight cut pattern bits are expensive. I didn’t want to spend that much so I went to woodcraft last week when I bought my last pieces of wood for the leg and rail, and picked up a guide bushing fr...
Here are some more pictures of my workbench. I noticed a bit of racking along the length, so I installed these corner pieces. No more racking. You’ll notice, even though the workbench is not finished, it is already full of clutter. I was digging round for a drill bit, so I moved a bunch of stuff off of my smaller workbench to find it. It was not there. Eventually I will build storage for all of my stuff. Honestly, I could spend years setting up this shop. Maybe that’...
This is what it looks like all put together. Still have to do a bit of flattening to the top side. It started out almost perfectly flat. But a couple three boards had warped so there were a couple of low spots. I’ve removed about 1/4” so far, leaving only two spots untouched by the planer – one about three or four square inches and another just a bit bigger. I’ve been taking several 45° angle passes across the entire surface.
Had a surprise today, more funds available in the budget than I thought so I went to the lumber yard and got the wood that I needed. Got it all milled up and the front rail is now in the clamps. Due to my clamp shortage, I’ll have to glue up the last leg after I get home from work tomorrow night. But that’s good because it’ll set me up perfect for next weekend’s activities. I picked up a 2 – 5/8” forstner bit for the plastic bearing ring, a 4” fors...
While chatting with someone here, there was some interest in what I’m doing. So, here’s what I’m doing. I’m building a workbench, out of 2×4s. Unfortunately, I’ve only recently learned about a thing call “moisture content,” the fact that 2×4s aren’t as dry as hardwood lumber, and will therefore tend to warp as they do dry unless you do something about it, and what to do: sticker them. The result is as you see: not a straight,...
Today was a light day for me as I’m running out of things I can do until I get more wood, so today I cut out the side profile of the chop. I had this piece of thin ply laying around so I ripped it down to size and put my alignment marks on it, then drew the shoulder using a french curve template. Using the centerline I was able to do both sides. I clamped it on edge and sanded the template profile smooth then traced both sides on the chop. I cut a bunch ...
Yesterday I picked up a 1 – 1/4” forester bit and a 3/8” x 10” long brad point bit at Woodcraft. The forstner bit is for drilling the hole through the chop and leg for the leg vise. The bit is too short to make it all of the way through the leg so I also need to get a forstner bit extension. The 3/8” bit is for the pins that hang the Criss-Cross on the chop and leg. The chop is 9” wide so this was barely able to make it through. I didn’t want to hassl...
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