Well, after the setback I spent most of this morning and a few hours after work finishing this up. After the initial assembly there were some sticky spots that got fixed with a chisel and then there was some major sticking towards the end of the run on the end cap side of things. That took about 3 hours to get figured out. The bearing flange needs to be shimmed on one side so I need to come up with a creative tapered washer of some sort. Am kinda leaning towards a leather compression wa...
Last night a fellow LJ asked a question that had me pondering all night at work. He asked why only one dog hole in such a big block. I really had not thought about that and it makes sense to have a shorter block with only one dog. You get a lot more travel and use out of the vise and what is the use of having a vise that is only partially mission capable? So this morning I sat down and stared at the wagon block for a bit trying to work out what I was to do and that is when I noticed a f...
Well, I didn’t get as far as I had hoped yesterday but progress was made… I finally got the shorter rivets and attached the runners to the base plate. If I had been able to find 3/16” thick plating large enough to make this all one piece that probably would have been better but this will work. Then I drilled the dog hole, which was an experience in and of it’s self. My drill press doesn’t do straight holes so I was free handing this. I discovered th...
So, we left off with this pile of steel waiting to be turned into a wagon vise… I started with one of the thin pieces. I measured and scored a line the full length to mark the depth of the channel for the 2 rails. Measured for the rail length.. Then with this piece on top I stacked all 3 pieces and clamped them together and cut the first rail to length with a cut off wheel in my angle grinder. Gotta love the smell of burnt metal in the morning :D Next w...
This has been a relatively slow week build wise. I had a series of 15 hour nights at work which kept me out of the shop for most of it. I did, however, find a few minutes here and there to get some work done on the wagon vise for the bench. I need to knock this out so I can finish up the endcaps and get started on the leg vise and stretchers then finally assemble the darn thing. I am fashioning this after the benchcrafted wagon vise which is a departure from my original plan of the Ma...
i have never made a leg vise before and i have no idea what to expect with the one i made. The basic concept came from Shop Notes. And i like the basic concept. However, i do NOT like the price of ACME Rod, ACME nuts or ACME ANYTHING. so i went with “off the shelf” 3/4” threaded rod from LOWES. I dont know if this will bite me in the butt or not. But just in case, i built the vice so i could change it out if i need to use a better threaded rod. The dimensions ...
Let me start with the following disclaimer: “I understand that cypress is not the ideal lumber for a bench top. Please don’t try to persuade me to not do this. It has started and there is no turning back.” I picked up some 6” x 6” rough cut cypress in Florida. I’m gonna attempt it all with hand tools. I live in New Orleans and my shop is not air conditioned. I can get about an hour of hand planing done before I’m too hot to continue. Check out the ...
Yesterday started with the bench side of the Toolwell. I glued up the back wall the night before and yesterday morning it was time to remove the clamps and rip that to the correct thickness. I decided to do it this way so I could clamp the other side to this one as a cutting guide. It worked pretty well. A quick pass with the No 4 and it is done. Then I trimmed up the leading edge where the dovetails will be and started on the mortise in the endcap. I used the same process a...
Well, yesterday was almost a wash. The day started strong. I got everything setup to rip the bench side tool well wall to size. Then I decided to kill a few electrons and use the circular saw to get the job done quickly. Simple enough right? Well the saw decided to go walking about halfway through the cut for some reason and basically made that piece of cherry unusable. That almost has me sworn off of power tools for all but the hardest tasks. With power tools when things go south it ha...
First things first I trimmed the tenons that I left long flush with the top. My HF flush cut saw took care of that pretty quickly. Then I wanted to square up one end of the bench. Eventually I will cut a tenon in here for the end cap. The other end is waiting on the end caps and wagon vise hardware to determine where it will be cut. Then I wanted to carve out the deadman groove before I forgot and ended up trying to cut it out upside down and backwards lol. I al...
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