I thought this might be fun to document building a new bench that I’ve been wanting to do for about a year now. My current bench is made out of about 2 sheets of 3/4” plywood and has a sheet of MDF laminated to plywood for the top. It was a good starter bench but I moved to a new house about 2 years ago and now my workshop is in the basement and it’s just too big. I don’t know what style you’d call this new bench exactly but if I had to be pinned down I’d s...
Warning: pic heavy Just posting a bunch of progress. Leg vise continued. Cutting the bridal joint. Lignum vitae pin for the guide. This stuff strong. Trying to incorporate this as a pin holder but haven’t come across an idea that I can pull off with what I have on hand. So it’s on the back burner for now. Hammered a poplar dowel and drilled a center so I could bore it with a forstner. Didn’t work out so well. Stuck a roll pin...
I milled the leg and spacers/support block out of the same chunk of oak. The screw and nut are the remnants of what I bought for my end vise. A cove cut on the table saw and an 3/8” round over gave me the basic profile. I smoothed it out of with a whatever rasp and file I had on hand. Then marked and mortised for the nut. I’ll probably put a dab of epoxy on final assembly of the nut to make sure to hold it captive. It’s damn good fit if I say so myself. ...
I left off with some cypress jointed and planed for the stretchers with a loose idea of what I wanted to do. I was originally hoping to do a “loopy” sort of deal (like the loopy infill), but I’d need to invest in a router guide bushing set and make or buy some templates and bits. In the end, I just did this Which translates to this. After milling the stretchers and the dados in the legs, I went ahead and glued the legs in first. Then the stretchers. Then a little purpleheart...
For a while, I had been working on saw horses with a melamine coated piece of MDF I picked up from the Ikea as-is section. After abusing that thing for 2 years, I figured it was time to embark on a build. My goal for the workbench was to make it as inexpensive as possible. I first thought of going the 2×12 douglas fir route, but opted to liquidate my stash of MDF. The MDF was laminated with Titebond and wood screws across 2 sessions. After finishing the lamination, I double sticke...
Keeping within the budget and guidelines of my frugal perspective, I opted to take a chance by purchasing a Harbor Freight Windsor-style Workbench last weekend. Over the past two days I have been working on its assembly and beefing it up to meet my needs in the dungeon workshop. I’m sure many serious woodworkers would frown upon my choice, even call me some unsavory things for choosing to go this route. I didn’t go this route because I thought it was an optimum or preferred cho...
A borrowed photo of Paul (Shipwright) Miller’s V8 workbench. I’ve been admiring Paul (shipwright) Miller’s wedge-driven vises and, honestly, all his other work for some time. I have been thinking about building a workbench. The other day, I suddenly realized a wonderful benefit of having an entirely shop-built wooden vise: It’s scalable. So, I decided to build a child-sized version of the V8 bench as a precursor to building a full-sized one for me. Paul g...
My morning was taken up entirely by straightening out a snafu with my medical insurance co. and the doctor’s office. What a pain. Sometimes I wonder why I have health insurance. Anyway. . . When I did make it out to the shop, I had this cutoff piece of walnut left over from the leg vise chop that was perfect for the deadman. I’m not really done with it at this point, all I did was rip it and cut to length, cut a rabbet at the top and the V groove at the bottom. It fits right...
I didn’t write the final post last week as I was pretty busy with my 20th wedding anniversary. Last weekend I had planned on flattening the tops on my last day off but only got half of it done. I had decided to use the router to flatten it, using a sled and rails. I saw the technique on the Wood Whisperer video and thought it was a good idea. So I went to the big box and got two 2×6 kiln dried 8’ long boards for the rails. The first thing it to make the edges straight and ...
After a long morning drinking my coffee and thinking about alternatives to keep working, I drove to the lumber yard and got a piece of baltic birch to make the flattening sled out of. When I came back I took my bent saw blade out and put a crescent wrench on the bent tooth. I moved it about three times and I think it may be useable. I soaked it in simple green to get the pitch off and I’ll try it tomorrow. I’m expecting that it’ll be a little rough but that’s ok. IR...
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