In this post today I wanted to go over the materials and methods I used for constructing my benchtops for the new workbench.Each benchtop is an identical lamination of 4 layers. In my original design, the top was 3 layers thick (each about 3/4 inch thick). However once I completed that part of it I realized that the bench wasn’t going to be heavy enough. The material I was using at that point was all aspen and pine, with red oak trim. I noticed that the density of SYP (southern yellow p...
It’s amazing how close I was to being done the past several months. If you go back and look at my archives (don’t worry about it, I’m about to sum up), I didn’t make ANY progress from May to October because I dreaded the flattening and leveling that I needed to do. Once I got over that hump, I made ginormous strides in no time. Since my last blog post when I called the bench level (enough), I have flattened it (enough) and planed/sawed the horns off the leg tenons. ...
So the purpose of this blog post was to help show how I built my bench. There are several things that might be of interest to a new woodworker (like myself). I worried for a long time that I wouldn’t be able to afford a nice bench, or that I would need another 2 grand worth of tools to build a decent one. the bench was built with material that was available at my local home store. Only the vises and the last few board feet of wood for the vise chops came from woodcraft. I did not h...
Phase 1 is complete. The bench is mostly flat, and is mostly level. I could talk about the various parts of the top (and the bench in general) that aren’t great, but then I think, “If I was reading the blog of some struggling woodworker who rarely gets shop time and builds a Roubo/Moxon workbench and then complains about the various imperfections of what is essentially just a ginormous wooden tool, I’d yell at him to shut up and be content and start making stuff!” S...
Well the separate paths of motivation and free time finally merged today for a couple of hours, and I was able to get my jack plane out and get busy! I am about 3/4 of the way through “Phase 1” which involves getting the whole top flattish. Then I’ll drop it back down (you may be able to see it’s “up on blocks” (literally) to keep the top clear of the leg tenons) and see how level it is. If it’s pretty close to level, then I’ll smooth it ...
I did an Interview with Chris Schwarz from Lost Art Press that I posted on my blog if anyone is interested. Next week I am going to do a review of the Anarchist Tool Chest. Chris Schwarz is one of the founding members of Lost Art Press a small publishing company in Kentucky that focuses on teaching modern woodworkers traditional hand tool skills. Chris is the also the former editor of Popular Woodworking Magazine. In the next week or so I will post an article about “The Anarchist Tool ...
Hello. Since my 7th workbench post I got the shoulder vise done and started work on the tailvise. This is a picture of the vise from underneath. I have the bench top upside down while I am working on the tailvise. I first tapped the nut in the endcap for the vise. If you look at blog post #10 you can see me making the nut for the tail vise at the end of the video. You can see the 1 inch deep notch cut above the nut which allows for the covering of the tailvise to slide over. A...
Hello. This is a video I made to show the details and construction of my bench so far. I go over the shoulder vise construction and joinery. I hope it may be useful to those who may be contemplating bench designs. I will make a few more videos as I progress, and I will have a video or two on making wooden screws and nuts aswell.
Hello. I am now almost done the bench top. The tailvise still needs to be made and I need to glue the shoulder vise together, but the majority of work is done. Since my last post I finished the splines for the shoulder vise and tapped the nut for the vise, and cut the detail out. This is a 2 1/2” diamter nut with 2 tpi. I am making a video of the process of tapping the nut. I also finished the splines for the end caps and drilling the holes for the bolts. The bolts and splines ...
Hello. Today I’ve been working on endcaps for the shoulder vise. I started by routing the grooves in the spacer block and in the doghole strip for the spacer block. I then squared up the end of each end cap for the shoulder vise and laid out and cut the tail on the long end cap with the bandsaw. I then transfered the tail and cut the pins with a jig on the bandsaw. And after a little fitting… I then put the rod through the top and clamped the spacer bl...
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