Now that the end assemblies are finished, it’s time to see about getting the stretchers rigged up. They use a home-made bed bolt system that consists of a bolt that goes through the leg and into the stretcher where you make a mortise to receive a nut. In retrospect I should have just ordered bed bolts from Highland Woodworking. For more info on bed bolt joints, see this Fine Woodworking article. Here you can see the mortises and the nuts that went into them. I used a forstner bit...
Well work picked up for a while so I haven’t had time to post any progress till now. In this post I will show what I had to do to get the Veritas Twin-Screw vise mounted. I originally was planning on using the Lie-Nielsen Twin-Screw vise but had to change when I realized the dog holes would interfere with the chain. The biggest issue with the change was that the instructions for the Veritas vise said you needed to have 1-1/2” of clearance from the bottom of the top for the receive...
Before I put the end assemblies together I wanted to rig up the levelers. To level the bench I am using Hockey pucks with 1/2” bolts epoxied in them. I am then epoxying nuts into the legs of the assemblies. The Levelers: Testing the fit of a nut after I drilled a hole in the bottom of a leg using my drill press and a forstner bit. Once the levelers were done it was time to look into finishing up the ends. I went ahead and used a 3/8” forstner bit to drill holes...
I changed the overall dimensions of the bench to accommodate a top that is two feet by four feet. My shop is pretty small so I’m trying to make everything more compact. My first task with the new bench was to create the end assemblies. So, I used a German cross cut handsaw (http://www.traditionalwoodworker.com/24-Hand-Saw-7-TPI-Cross-Cut-Teeth-Germany/productinfo/520-0600/) I ordered from traditional woodworker and got to work. Once I rough-cut the lumber down, I used my new Stanl...
Due to a change of circumstances in my life, I recently moved from Nashville, Tennessee to Boston, Massachusetts. In the process I lost my garage workshop and gained a very small room in a dingy basement. Due the the space and noise constraints I have decided to try my luck with hand tools instead of the power tools I have relied on in the past. Since my bench was left in Tennessee, I decided that the first thing I needed to build a new workbench. One that was sturdy, solid, hand made, ...
Ali's Workbench w/ Shop Made Wagon Vise #1: 3 1/2" Thick Workbench top w/ Shop Made Wagon Vise - Almost Done!
Here is a better pic of my workbench top and shop made end vise. The legs are almost done. I did some experimentation with a drawbore (name?) tenon that you can see on the back end. The empty space is where the half long tool tray will be. Honestly, I am undecided about the tool tray. Would it even be possible to just fill it in? Suggestions would be great! :) This is my first attempt at dovetails. And they are extremely hard! I am sure you can see the little spaces/discolorations but I r...
Bench;Still working on my Roubo bench. Flattening the top every chance I get. I’ve glued up the legs but will start on the joinery next. TurningA coworker had a Austrian Pine die in his yard. He asked if I wished to collect any of it. Well I didnt have a way to get the log chopped or get it home at the time he needed it cut down. I asked though for him to cut a chunk off so I could maybe cut up a couple of bowl blanks from it for practice. lightsaberFriend of mine’s son ...
Wow, that was tedious. Sawing through a 6” x 6 1/2” with a ryoba was no joke. Then I had to flatten the bottom. Not too bad. Creating the chamfers on the bottom of the legs was fun, though. Then I weighed the leg with my luggage scale just for kicks. All four legs are done. Next: fitting the long stretchers! P.S. The post title is my general feeling after seeing my legs lying horizontally on the ground for such a long time. It’s good to see them upright!
Project Status: Planning phase This is a sketch of the workbench. I’m still working on some of the design/looking for parts and ideas. This plan includes the “less expensive” top… I will eventually put a really nice top on it, but need something functional right off. It will also include two veritas vises: Front Vise and Twin-Screw Vise I like these two vises but will add a bit of cost to the top. Some questions about the future top: Round or...
Today, Tuesday at the Treasure Mart in Ann Arbor the were unloading a great workbench. 3” thich maple bench top, metal drawere and an overhead shelf. It’s heavy. It was not priced but their prices are good. Also a really antique . . .really antique, bad shape, Craftsman table saw on a stand. With motor. It is outside in the driveway, left side as you face the building from the sidewalk. Over in Wisconsin at the Waukesha Antique Mart, a number of cases of wooden planes. C...
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