Yesterday I took the end cap and cut out two mortises first using a spade bit and then chiseling it square. I had to trim the tenons down a bit to fit in, and when I was squaring the small mortise, part of the end grain wall broke away leaving me with a big gap. I really didn’t want to make another end cap and do all of this work again, so I think I’m going to go with it for now. If I decide later I can’t live with it, I can just take it off and make another o...
I recently built Nick Offerman’s leveling jig from Fine Woodworking (I think it’s from #222). I made it a little stockier than his, longer and wider, to allow leveling slabs up to 8’ x 5’ in size. I’m in the process of building a workbench. The first step was to use the jig to level the bench. I used shims to level an area of garage floor under the support beams. I placed the workbench top (which is made of two layers of 6/4 elm and weighs about 200 pounds) on...
Last night I snuck out to the shop to take the clamps from the front top that I glued up earlier that day and used them to glue up two of the legs. I just had to get it done before bed. This morning I just let them sit as I had other stuff to do. I started with flattening the bottom surface of the front top. I had to run it across the jointer in halves like I did with the back top and I thought I did ok but I realized that after running the top surface through the planer, that surface was...
Here is the remainder of the yellow pine that I need for my workbench. I had decided to give this thing legs and a skirt (hmm, sounds bad I know – hey maybe it’s a Scottish bench? LOL). The 2 X 12 was for the skirts on the front and the back, and the 2 X 8’s were for leg stretchers. I had 6 pieces of center ripped 2 X 10’s left over from making the top that I could use to make the legs. Still deciding whether to make a regular workbench or stay with my original plan of...
This morning I was out in the shop by 10am, eager to go. Motrin is a wonderful thing. I took the now full width back half out of the clamps and grabbed a glue scraper and went to work. I was able to only get a little bit of the glue runs off, so I switched to my jack plane. I had a bit of an alignment issue with these boards so I had some fairly high spots to flatten out. I did the bare minimum with the plane until I was worn out, it didn’t take long. Then I mustered all of my st...
Like many of us I have looked at all of those pictures of other people’s roubo workbenches with a jealous eye for quite some time. The ones built with Benchcrafted hardware just seemed to be top notch in quality, and they look like woodworker candy. I’ve had this build on my to-do list since 2011 because I don’t have a woodworking bench with woodworking vises or anything to hold my work down. I’m forced to use my old Unisaw as a bench and the best I can do is use a cla...
Finally got a few coats of poly on, and mounted the cab in the workbench. Now need some more stuff to fill the drawers. Put some hardboard on to keep dust out of the drawers. Mixed material when you use what is already on hand.
So it seems like it’s been quite a while since I’ve posted. I have gotten some more progress on the bench, but not nearly as much as I’d like, nor nearly as much as I’ve had the opportunity to accomplish. I got the slabs out of the clamps, and finished flattening the bottoms using my existing arsenal. Over the Thanksgiving weekend, my sons were all here, so I found a cabinet shop that would run my slabs through a drum sander. We loaded the slabs into my truck and...
Since I am gone away traveling because of my day job I wanted to find a way to still share and contribute to the woodworking community while gone. I have started a new series on Woodshop Confessions which will be called the “Away from the shop” series. Here I am giving a brief overview of my multi-purpose table. I hope you enjoy and please like, comment, subscribe, and share! http://youtu.be/IDz4S8B3phQ
[See this original blog post here] I regularly get asked “Joshua, can you recommend a workbench that is affordable, sturdy, portable, and easy to build?” I used to laugh at the requests. But I recently discovered a historical 18th century workbench that was resurrected from the past by Will Myers, an instructor at Roy Underhill’s The Woodwright’s School in Pittsboro, North Carolina. The old Workbench is part of the Moravian collection at Old Salem, in Winston-Salem, North Carolina. ...
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