I’ve decided that I really need a workbench if I’m going to be doing any amount of ‘real’ woodworking. A board slapped on top of the tablesaw isn’t really cutting it, and I could really use a vise. I’ll be following the ‘Getting Started in Woodworking’ workbench design loosely with many of my own modifications. Much of the design will come out of the components that I have selected for the bench. First, I want a solid wood top rather than ...
I don’t know why but I have S&G stuck in my head, hence the title for this entry. I started milling the legs! After putting some epoxy on all 4 sides of each leg and then scraping most of it off with a carbide paint scraper, I started jointing the blanks for the legs. Here you can see one of the longer blanks with my two Home Depot push blocks (a.k.a. grout trowels) and my Harbor Freight infeed and Rigid outfeed set up. The Harbor Freight roller stand was only $14 but I have m...
I made my workbench a while back (link – http://lumberjocks.com/projects/30437). I specifically made the undercarriage of it ready to go for bench dogs. All was well, except they are expensive. So I did this: http://www.youtube.com/watch?v=3tyGzZtufRU The stop pieces hang off the edge so I can pull them out easily. I made a few of them, some aren’t very tall so they don’t get in the way when I’m sanding and hand planing boards. I’ve had this set up f...
I now have essentially all the wood for the bench, at least the major pieces. I still lack a chop for the leg vise and I am not sure what I want to use for that. The legs have been hanging out for over 6 months and everything else has been around for about 2 months so far. Everything is construction grade Douglas Fir from Home Depot and Lowes. It actually took me a while to gather up all the wood and I feel like I visited just about every store in the Los Angeles area. 1st of all, most...
Ok, enough procrastinating! It’s time to get on with the workbench. I have a design that I am happy with and while I haven’t quite finished the CAD model I think I can safely start cutting some wood. As I stated in previous posts this is a Roubo bench and I used a lot of information from a lot of places. I have purchased all the wood and a good deal of the hardware. The top is going to be made from 10 foot long 4”x6” douglas fir. It should finish out at...
I finally done getting the bench together, I beefed up the lower shelf with 2.5” with .5” rabbet for the slats to fit in, I had enough left over scrap to complete the shelf. I did however miscalculate and will not be able store the compressor on it. BUT I did get a Ridgid Band Saw which I may be able to use to store. (Band Saw step will be my next blog and project). I still need to apply BLO finish but I am having to much fun using it to stop now. From Woodworking The lower ...
There’s a new post on the Little Good Pieces Blog: “Bench Helpers”- A few things I have done to make my bench work better. Check it out! http://littlegoodpieces.wordpress.com/2011/01/28/bench-helpers/
Finally, my bench is complete! The last component – the shoulder vise, took the longest to fabricate and install. To be fair, I did lowball it and bought a Chinese-made vise from woodcraft. It’s pretty easy to see the differences when I compare it to my Jorgensen front vise. The machining is inferior, the instructions are abysmal, and the fit is rough. I guess I got what I paid for. If I were to redo it, I’d go for a twin-screw vise.To wrap the frame I built, I hand-res...
The construction of the top is quite simple. The top is laminated walnut with strips of mahogany in between and wrapped with brazilian cherry and african mahogany. The dovetails are only 1” thick and the 4”x4” mahogany is glued and joined with the dovetails on the sides and tenon through the top. The top is 3” thick. with 4” wide apron that is 4” thick. so the looks are 4” thick, 20”x78”. My number 1 complaint is i miss my first bench setup, this was my second workbench. My first I had...
...the cow takes the cake. Not sure what that means, but it’s a saying in our household. It’s a strange household. I am making progress on the bench, but as before, I get hung up mentally when I come to big steps in the process. But first, a glimpse into how I do my glueups. After applying glue to both faces to be glued up, I place the new piece on the very top of the stack and clamp it with my 48”-ers, long side down. What appears to be a misalignment of that top board i...
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