Fellow LumberJocks I started chronicling my Roubo Workbench build in my blog – One Inch Caulk. Ill be posting a few entries starting with this one the details the 5 day class at Marc Adams School of Woodworking with guest instructor Christopher Schwarz where we build 16 Roubo benches from some fabulous ash. I hope you will take a look. Thanks, Dave
The bench is done, the holes are drilled. The top is mostly flat (note all the shavings covering the floor). I put the first coat of finish on today. These pictures are all pre-finish but post-sanding. Here’s the top with my rehabbed #7 posing. It probably took an hour or two, all told, to flatten the thing. It’s not perfect, but it’ll do. It’s mostly flat edge to edge, but I think there’s some waviness end to end that I couldn’t di...
I put the top on and screwed it down. Well, screwed it up from beneath, but you get the idea. I also put the vises on, thanks to a little help from the missus. Those things are solid cast iron, heavy as hell. I’m betting ~40-50lbs each. The Kreg bench dogs seem fine so far. You certainly can’t argue with the price ($8 for four) compared to the various brass options from Lee Valley or wherever. I made my own bench dog to go into the square recess in the vises. The ...
After finishing the base assembly, I put a couple of coats of Arm-R-Seal on the underside of the top and the base. I then started laying out my vise locations. I have two identical cast-iron Columbian vises. In a perfect world, I would mortise at least the face vise into the side of the bench top, but after looking at that the other day, I decided it would be too much work. I didn’t want to start chopping the thing up without a clear plan for how I’d bury the somewhat irregular...
I started this blog series when I was halfway done with the workbench, so it probably seems like the thing is coming together a lot faster than it should. Yesterday and today I worked on the long stretchers. I got the holes drilled, got the cross dowels situated, and bolted everything together. The process went fairly smoothly, but in hindsight I should have created a jig to determine the exact location of the hole for the cross dowels. In probably 3-4 out of the 8 holes I had to widen...
When we moved into our current abode, I was able to take over about a third of the basement to use as my shop. I decided to ditch the Ikea kitchen cabinets I had been using as a workbench/assembly table and to build something solid. About a year ago I stumbled across two Columbian vises for sale on Craigslist. They were rust buckets, but in working order. I bought the two of them for $50 I used electrolysis to remove the rust, which worked great. I basically did everything here T...
By Joshua Farnsworth (Writer at WoodAndShop.com) This is part 2 of George Lott’s traditional workshop. In part 1 I returned to the Frontier Culture Museum in historical Staunton, Virginia, to visit the men who are responsible for much of the reproduction furniture there: George Lott, Ken Knorr, and David Puckett. In this second video you’ll see George Lott’s amazing collection of antique tool chests, hand planes, hand saws, and workbenches. George gave me a tour of several of his...
I finally got around to making the shop labels that I designed some time ago. They’re sized for standard business cards which can be hand lettered or printed. The wood strips have a 15 degree bevel and are spaced to hold the card with slight compression. It came out pretty well and has plenty of room for personal preference. Design showing label and spacer for installation: Installation with staples to hold it until the glue dries (push pins might be a better option): With labe...
I’ve been using the assembly table in the shop for a little while now. I made the murphy bed and a couple other items and it came in handy. I like it.Please realize that my idea of an outfeed table as a combo assembly/outfeed table is a preference of mine and not necessarily of others. I downgraded from a woodworking bench with vices and such to this after I found that I needed outfeed and assembly capabilities more than a workbench. I use a combination of hand and power tools. I use po...
I finished routing out dog holes. Here’s what the jig looked like clamped over one of the roughed-out holes: Pretty straightforward, taking 1/16” or less off each side. A bit more work on the head recess, but way easier than hogging out the whole hole with the router. The darker area on the top of the jig is wax. And here’s what I mean by bacon: Those two boards should be flat and fit together without gaps! Instead I have 3/4” warpage over 4”. I wa...
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