So it seems like it’s been quite a while since I’ve posted. I have gotten some more progress on the bench, but not nearly as much as I’d like, nor nearly as much as I’ve had the opportunity to accomplish. I got the slabs out of the clamps, and finished flattening the bottoms using my existing arsenal. Over the Thanksgiving weekend, my sons were all here, so I found a cabinet shop that would run my slabs through a drum sander. We loaded the slabs into my truck and...
Since I am gone away traveling because of my day job I wanted to find a way to still share and contribute to the woodworking community while gone. I have started a new series on Woodshop Confessions which will be called the “Away from the shop” series. Here I am giving a brief overview of my multi-purpose table. I hope you enjoy and please like, comment, subscribe, and share! http://youtu.be/IDz4S8B3phQ
[See this original blog post here] I regularly get asked “Joshua, can you recommend a workbench that is affordable, sturdy, portable, and easy to build?” I used to laugh at the requests. But I recently discovered a historical 18th century workbench that was resurrected from the past by Will Myers, an instructor at Roy Underhill’s The Woodwright’s School in Pittsboro, North Carolina. The old Workbench is part of the Moravian collection at Old Salem, in Winston-Salem, North Carolina. ...
(Edit: I’ve posted this as a project, too. Here.) This will be the final blog post of my bench build. There wasn’t much left to do. I finished the shaping of the chop and deadman, which mostly involved adding roundovers, fairing curves and sanding. Then I applied a coat of Waterlox: To assist with grip, it helps to add a facing of leather to the inside of the chop. Fortunately, part of the Benchcrafted package. Sized almost perfectly. Roughed up the chop face and appli...
For quite some time now (I’m guessing about 3 or 4 years), I have wanted to build a proper workbench. However, due to my job, a new baby (in 2013), loss of a job (in 2013), a new job (2013-14), significant income reduction due to new job (2013-14), another new job with significant income increase (Sept 2014), a move for the new job (Oct 2014), and all around procrastination and excuses, I haven’t made it happen. That is, until now. My family went back to the hometown for Christ...
This part of the project was huge and, not to totally plug a product, but thank god for a Kreg Jig. So first up the center-line rear leg, a 2×10, was installed (pics showing it later on in this post). Then the main 2×4 support of the shelf was installed…after a problem. When I built the legs, I used bolts to provide superior holding power. One of these bolts, on each leg, turned out to be problematic. They were sticking out the inside of the bench a bit too far. Some cut...
Had about 3 hours in the shop Saturday to shape the chop. The basic shaping is done, just need to fair out a couple sections, sand and finish. Started out by drawing some curves. It may not be obvious, but there are two curves on each side. You’ll see why shortly…. I laid out the inner curve on a piece of scrap MDF, which I’ll be using as a template. Cut that out on the bandsaw Try to do this in one smooth motion. Once it was cut out, I sand the bandsaw mar...
Installed Shelf Boards Before I started on the dogs and deaman, I installed the shelf boards. Screwed into the cleats at both ends. Of Dogs On to the dogs. I followed a diagram I found on the Benchcrafted site (sorry, don’t have link), and made the body of the dogs from jatoba. Springs from ash. The springs were easy – just sliced off the side of a piece of ash. The dogs were a bit more complex shape. Mostly done on the table saw, with one of the cuts on the bandsa...
So the last few days have proven to be highly productive. Before moving the workbench to its final position I decided to ahead and hang the pegboard as not having 2’ of desk between you and the wall helps.I decided on doing an 8’ long by 35” high pegboard. Its significantly smaller than my previous 4’x8’ pegboard. There is roughly about a foot between the top of the pegboard and the ceiling. I plan to put a shelf up there to hold plastic boxes like my Kreg kit...
I knew today was going to be a good day. Got out to the shop and started assembling the base. Well, back up a bit – had to clean up and organize some, move the desk/bench thingy to the wall and lay out where exactly I wanted the new bench to be placed. Once it is all together, it will not be moveable without a lot of effort. Ah, on to the base. Laid the tape down where I wanted it to go and set the legs in place. Added the stretchers Right about this time, Dad came by. Perfe...
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