The bench I’m building is a small one due to very limited shop area (about 10 by 4 feet), so the top is 40” by 10” (laminated pine) plus tool tray (about 6” wide). As for vises after some considerations I decided to go for leg vise and the wagon vise. It took me a while, but now top and wagon vise are ready. Here is my wagon vise kit ready for assembly: The hardware is a 3/4” (19mm) machine screw with square brass nut ($10 flea-market find). The scre...
Four years ago I made a ‘new fangled bench’ as seen in Fine Woodworking. Since then my so called woodworking journey has been good and I think I’ve come a long way and done a lot of stuff. I’m always on my bench and work from it all the time. Thing is I rarely use any of it’s features. Don’t get me wrong. I think this is a great bench. It works well and when planing and holding things in place of all sizes in many positions it can’t be beat. But, I fi...
More bench progress… Here is the “tail” vice mortised into the end of the bench. You can also see how the underside of the bench looks with all the different widths I used: Clamping on the wider “apron” pieces front and back: And adding the end aprons with dowels: As you can see I painted the 4×6 fir base black: I leveled the table with shims under the feet and then bolted the legs to the floor: And then the...
finally getting to work on the actual bowling alley part of the “bowling alley workbench”, although I really found Damian’s comment on a previous installment entertaining, and might refer to it from now as the “Alley Workbench”...lol. The top as can be seen in the sketchup model is made of 6 different components: Main Slab (nails and all), Dog holes strip, buffer strip, 2 skirts (front and back) and a breadboard End Cap. In reality this will change slightly...
I found some more time to work on the bench. I glued up the base stretchers. I used the draw pin mortise technique where the dowel pin holes through the mortises were slightly forward of the holes through the mortises. When I tapped the dowels through, they pulled the stretchers tight against the posts. One of the nicest things about this is no clamps while the glue is drying. I was working alone on the top, so I was unable to do the “glue up three and send a batch through the plan...
July, and it was pouring rain here in Boston, MA. for the past week. go figure. (although today it cleared out which is really nice). but enough about the weather (as if this will stop us). After completing the basic construction for the leg ends last installment. It was now the time to connect those with rails. The rails are 45” long with 2 1/2” tenon sticking on each side (to a total length of 50” – do the math). They are made of 2 2×4 that were jointed/plane...
I’ve decided that I’m going to build the Holtzapffel Workbench based on Christopher Schwarz’s article in Woodworking Magazine. You can see a picture of the workbench from the magazine cover. Also, here is a video of Chris actually demonstrating the workbench. Too see the video, you have to select the Workshop category and then select Holtzapffel Workbench. I picked this bench because I want to get better with hand-tools and I need the sophisticated clamping capability ...
So I had my order all lined up: 123 board feet of kapur wood. But I couldn’t pull the trigger. Why? The price. The total cost of the lumber needed for my workbench would have been $212. Maybe that’s not a lot; I don’t know what lumber costs are like where you are. But it’s about $50 more than I expected to have to pay, and in our world, $50 is a lot of money. While I was there, I did find out that they have four different kinds of wood: nyatoh, selangan batu, kapur ...
OK, who am i kidding? I couldn’t just stay away! I am trying to limit myself, though. So as a reward for studying, i allowed myself to cut a few tenons.From Roubo SLumberMy circular saw was doing a crap job even though i set it for shallow cuts, and it actually started smoking! So i had to cut the tenons by hand. Way more enjoyable. Again, i love my shark saw! Below is a comparison between the cuts. Can you guess which is the hand-sawn tenon?From Roubo SLumberYep, the one on the right.W...
Well today was the first day that I actually did any work on this bench. Some time ago (maybe 3 years?) I saw an ad in Kijiji for some wood that a lady was selling her in the city. Her dad had passed on and as a former woodworker, he had left a whole bunch of wood behind. By the time I saw the ad and got there, most of the good stuff was gone. I did get a few nice wide mahogany boards, and then a couple of old barn beams. The two big ones were 8’ long and there were a few shorter pieces...
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