Hello. I have just finished joining and glueing up the two doghole strips and the top slab. First I milled the 8 3/8” wide slab top to length by crosscutting it roughly and using a router with a straight bit and straight edge to square it up nicely. With the two doghole strips I crosscut them on the table saw. I was impressed to find the saw made an almost perfect finish on the endgrain. I then marked where the threaded rod will go and marked out the position of the dog holes which a...
Hello. At this point in time I have the workbench finished, but this post will be about the base. I will make a video going over the completed bench and then post my last blog entry of the bench. Shortly after the last blog post I bought the last portion of wood I needed for the bench. The first piece I worked on was for the underside of the bench top. I made a piece 4 1/2” wide and about 1 1/2” thick to glue to the back edge of the top to make the edge the same thickness as th...
To see the pictures, please click here. At long last I have begun construction of my first mallet! I’ve been seeing all these great pounders, thumpers, whackers, and smackers that everyone has been displaying on the internet and on TV shows and finally could take no more of the bounce-back prone rubber mallet I’ve been using. As it happens, when I bought the supplies to build the bench back in August, I also acquired a nice hickory plank (4”x3/4” x 4’) to ...
To see the version with pictures, please click here. Finally, the day I’ve been working towards for the last three weeks or so has arrived! I was able to successfully glue up the base and insert the oak pegs. It is no longer a collection of parts and sawdust…it is now a collection of glued together parts and sawdust! I started by making 4” pegs out of the 3 ft long oak dowels that I had purchased with the initial lumber investment. I haven’t really worked with...
Two years ago, cajoled by a 12 year old grandson we moved from Wisconsin to Michigan. I had put together a pretty nice basement shop. Most projects were attached to the house, little in the way of furniture or dressy things. Moving the shop has been torture. Most of the projects here have been to make build storage, repair cabinets, change what was a duplex into a single family “home” etc. Finally the shop detail is about done. So I expect to post some details about my shop a...
Please click here to see the version with pictures. I made some good progress for the 20 minutes I had to work on the bench today. I used the utility knife to chamber the edges of the two locking nut/wood discs I fabricated, then polished off the wood with 220 grit sandpaper for a nice smooth finish that didn’t end up overly round. I also got out the 3/8” paddle bit and started to hog out the slot for the support guide at the bottom of the leg vise. I ran out of time to...
I have extended the length of the base to make room for more drawers, and also the length of the top to 96” instead of the WW planned 87” since my material was 10’ long and there seemed to be thought at the time that it would be better suited for what I do… After a lot of planing and thicknessing (those pieces are really awkward and heavy after awhile) I was ready to start with the glue-ups of the top sections. Most of the beech pieces I had were between 6...
I did follow the WoodWhisperer’s plans for the dog holes as well as many of the other elements. I reversed the dog hole jig to make one for the dog block which was canted in the opposite direction. The only thing that accomplished was it kept the 3/8” strip on the movable dog block on the same side as the glue-up. Routing the dog holes went smoothly, lots of sawdust and shavings! Gluing the thin strip to the routed piece with a full length caul. Broug...
Since my last post, I’ve done some preparations for traveling, traveling, and recovering from traveling, so I haven’t had much shop time. Last night I had an hour or two. I had been considering building my double-screw Moxon vise for the Instructables woodworking contest. Nice prizes! But I figured I’d better stay focused and try to make more progress on the bench. Next step: mortising the legs for the short stretchers. In my last post I suggested that it’d be &...
Now that my shop is dried in, I’m making a conscious effort to make progress every day to get all of my materials moved up from the storage unit, as well as get what I do move put together and functional. Tonight after work, I started with temporary power to the shop. I’ve been living off of an extension cord with a multi plug splitter. That ‘works’ for now. Obviously, I would rather have the power done before I move in, but I need to stop paying for the storage uni...
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