The bench is done, the holes are drilled. The top is mostly flat (note all the shavings covering the floor). I put the first coat of finish on today. These pictures are all pre-finish but post-sanding. Here’s the top with my rehabbed #7 posing. It probably took an hour or two, all told, to flatten the thing. It’s not perfect, but it’ll do. It’s mostly flat edge to edge, but I think there’s some waviness end to end that I couldn’t di...
Trimming the tenon cheeks and shoulders was fairly straightforward. The hardest part was flipping the 200 lb slab every 5 minutes… There were two issues. First, the tenon shoulders weren’t coplanar. In fact, they formed a kind of X. I doubt my collar jig was that bad, so I’m inclined to think there was a lot of flex in the circ saw, and probably exacerbated by the blade burning issue. The second issue is that the tenon depth was uneven. That’s a layout problem. ...
Last night I got to put in a few hours on the bench project. I’ve been working on half-lapping the side rails. First marked out the dovetails then I cut them on the band saw. The upper stretcher is a full half-lapped dovetail and the bottom rails has a half-lapped dovetail only on the bottom side. The top side gets a wedge pin to complete the dovetail. After I had the dovetails cut I cut the shoulders with a hand saw then I headed over to the table saw where I used my dado head t...
Back at it. Since the plans for the workbench called for stretchers that are 1 3/4” thick by 4” wide, I had to get back to laminating. The rest of the bench so far has all been built with Lenga (Chilean Cherry, some call it), but I recently acquired a bunch of nominal 1×8 black mahogany that had been edge glued for width. I got it cheap (very cheap) because it was edge glued with no attention given to matching the color. The material is 3/4” thick, and I d...
Now that I am finally settled in to our new home near Fort Hood, Texas, the wife has allotted me a small portion of the garage to be used as my workshop. Thanks to my latest birth/anniversary day, I have also added several new tools to help the beginning process. The table saw will still have to wait. Instead I have a new circular saw, a router, orbital sander, and a few other gizmos to accessorize. Anyway, the first project I intend to get started on will be making a few clamps to assist ...
After searchiing different woodworking websites, I noticed that I was not the only one who used a workmate style workbench. I decided that since I use my workmate quite often because it is portable, that I would redo the work surface and make it more user friendly. The first thing that I did was measure the old top to decide how much bigger to make the new one. The original clamping style top was approximately 20”w x 9.5”d x .75”h when closed. The new top is 35.125R...
Not much “Progress” over the last couple days unless you consider a good cleaning of the shop progress (which I kinda do). The place had become a safety hazard and I just wasn’t able to focus on anything with all the clutter and dust about so it had to be delt with before moving forward with anything else. I started out like this.. And after a full day of cleaning and re organizing some tools I got it to a working condition.. As a side note.. the wi...
After getting tired of cleaning sawdust out of the nooks and crannies of my planes, I decided to build a little cabinet for them. It’s just a basic scrap plywood box with plywood drawers. I got a couple pairs of 100# full-extension drawer slides off Amazon for the drawers. I’m not the greatest at building carcasses (i.e., making them square), so I had to do some trial and error getting the fit right. For the drawer backs I just screwed on a couple pieces of scrap O...
Ok. It’s time to place the Workmate aside and build a real bench. Don’t get me wrong, the Workmate served me well these few years, and it still has its place (wrapping newspaper comes to mind). Time to build a real bench. I’ve done the research, read the Schwarz, and even helped a friend build his bench. It’s my time! So I went to the Woodworking in America show in Valley Forge PA last October and as luck would have it, there was a company offering kiln dried Ash 12...
I turned the whole thing 90 degrees and added a base of 2×4’s to the bottom for support. (Thanks Andy). This would give me access to lots of drawers from it’s resting place. I am still lost on tactical approach to the design, but I feel I can at least handle building this design. Keep the comments coming even if it is “Don’t build that it sucks” Thanks,Smith
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