Trimming the tenon cheeks and shoulders was fairly straightforward. The hardest part was flipping the 200 lb slab every 5 minutes… There were two issues. First, the tenon shoulders weren’t coplanar. In fact, they formed a kind of X. I doubt my collar jig was that bad, so I’m inclined to think there was a lot of flex in the circ saw, and probably exacerbated by the blade burning issue. The second issue is that the tenon depth was uneven. That’s a layout problem. ...
Last night I got to put in a few hours on the bench project. I’ve been working on half-lapping the side rails. First marked out the dovetails then I cut them on the band saw. The upper stretcher is a full half-lapped dovetail and the bottom rails has a half-lapped dovetail only on the bottom side. The top side gets a wedge pin to complete the dovetail. After I had the dovetails cut I cut the shoulders with a hand saw then I headed over to the table saw where I used my dado head t...
Back at it. Since the plans for the workbench called for stretchers that are 1 3/4” thick by 4” wide, I had to get back to laminating. The rest of the bench so far has all been built with Lenga (Chilean Cherry, some call it), but I recently acquired a bunch of nominal 1×8 black mahogany that had been edge glued for width. I got it cheap (very cheap) because it was edge glued with no attention given to matching the color. The material is 3/4” thick, and I d...
Now that I am finally settled in to our new home near Fort Hood, Texas, the wife has allotted me a small portion of the garage to be used as my workshop. Thanks to my latest birth/anniversary day, I have also added several new tools to help the beginning process. The table saw will still have to wait. Instead I have a new circular saw, a router, orbital sander, and a few other gizmos to accessorize. Anyway, the first project I intend to get started on will be making a few clamps to assist ...
After searchiing different woodworking websites, I noticed that I was not the only one who used a workmate style workbench. I decided that since I use my workmate quite often because it is portable, that I would redo the work surface and make it more user friendly. The first thing that I did was measure the old top to decide how much bigger to make the new one. The original clamping style top was approximately 20”w x 9.5”d x .75”h when closed. The new top is 35.125R...
Not much “Progress” over the last couple days unless you consider a good cleaning of the shop progress (which I kinda do). The place had become a safety hazard and I just wasn’t able to focus on anything with all the clutter and dust about so it had to be delt with before moving forward with anything else. I started out like this.. And after a full day of cleaning and re organizing some tools I got it to a working condition.. As a side note.. the wi...
After getting tired of cleaning sawdust out of the nooks and crannies of my planes, I decided to build a little cabinet for them. It’s just a basic scrap plywood box with plywood drawers. I got a couple pairs of 100# full-extension drawer slides off Amazon for the drawers. I’m not the greatest at building carcasses (i.e., making them square), so I had to do some trial and error getting the fit right. For the drawer backs I just screwed on a couple pieces of scrap O...
Ok. It’s time to place the Workmate aside and build a real bench. Don’t get me wrong, the Workmate served me well these few years, and it still has its place (wrapping newspaper comes to mind). Time to build a real bench. I’ve done the research, read the Schwarz, and even helped a friend build his bench. It’s my time! So I went to the Woodworking in America show in Valley Forge PA last October and as luck would have it, there was a company offering kiln dried Ash 12...
I turned the whole thing 90 degrees and added a base of 2×4’s to the bottom for support. (Thanks Andy). This would give me access to lots of drawers from it’s resting place. I am still lost on tactical approach to the design, but I feel I can at least handle building this design. Keep the comments coming even if it is “Don’t build that it sucks” Thanks,Smith
Well, here are some photos from the first glue up: From Roubo SLumberThe Schwarz said that pine is resinous and resists glue so acetone helps. From Roubo SLumberThe roller idea is the Renaissance Woodworker’s—and i like it! From Roubo SLumber From Roubo SLumberProbably should have waited till it was a bit more dry and firm… Also, i decided to see what could be done with the botched stretchers.From Roubo SLumberCutting 4” off half of my bottom stretchers to make t...
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