This is the first of a series of blog entries describing a mobile torsion box workbench I recently completed. I posted a project summary a few days ago (Mobile Torsion Box Workbench). The overall series will cover construction plans and details, material costs, and odds and ends. In this entry, I’ll describe some of the factors and thought processes that led me to build this bench the way I did. Some Background about MeI’m an occasional woodworker. I probably average three or f...
Well, the wall hasn’t gone up yet – the start got postponed a day or so. And I had time to start ripping down the yellow pine 2×12s This proved interesting, so I thought I would post a short snippet about that. I ran into a frustrating problem so I will probably post this on the forum as well. My plan is to build a big heavy Holtzapffel bench a la Chris Schwartz et al. Supposedly, yellow pine is a good candidate, strong, heavy and relatively cheap. I’ve never us...
A simple 2×4 and plywood work table. Easy to build. http://youtu.be/aujUjjXDPKA
Hello. Today I’ve been working on endcaps for the shoulder vise. I started by routing the grooves in the spacer block and in the doghole strip for the spacer block. I then squared up the end of each end cap for the shoulder vise and laid out and cut the tail on the long end cap with the bandsaw. I then transfered the tail and cut the pins with a jig on the bandsaw. And after a little fitting… I then put the rod through the top and clamped the spacer bl...
I have been in the process (for a few months now) of building a general purpose workbench.I work on the computer and usually “play” on the computer so I have hard time prying myself off it and getting anything done. Well, the cooler weather here in Phoenix is helping. I based my design on the workbench featured in Wood Magazines Best-Ever Workshop Jigs, Tips, and Ideas 2010 pg. 86 – 88. In retrospect, I wish I had followed their plan exactly and used a solid core door ...
If I never have to cut MDF again, it will be too soon… Unfortunately I’m going to have to trim the edges of the MDF with my router, since I decided to be sloppy and clean it up that way rather than try to make perfect cuts with my circular saw (not likely). At least all the sheets are cut, so I’ll probably take these outside when I’m trimming so I don’t spend another hour vacuuming my garage. Overall, things are getting close to wrapping up, for the primary ...
There’s a new post on the Little Good Pieces Blog: “Bench Helpers”- A few things I have done to make my bench work better. Check it out! http://littlegoodpieces.wordpress.com/2011/01/28/bench-helpers/
So, the pictures above are the two slabs. The larger slab is at the back, on edge. It will be the front slab, and is actually still going to get two more timbers added to it, a dog strip and the face strip. The slab in the clamps is the back slab. Rather than going with a “normal” split top design, this one is using asymmetrical slabs. The front slab is going to be about 16” wide, while the rear slab is a bit over 11” wide. Both slabs are out of their c...
After I bolted the top to the stand, I encountered a problem: the bench was solid, but it wobbled. Three legs touched the floor, but one hovered slightly above it—not by much (less than 1/8”), but enough to be annoying. No problem, I thought. I’ll just trim the longer of the two front legs. So I made a little jig to support my router so I could use a flat-bottomed straight bit to nibble off the end. That didn’t take long and worked very well. I fli...
Finally got the bench to the point where it’s time to flatten the top and finish it. Going into the project almost a year ago, I made a promise to myself that I would flatten the top by hand. I’ve seen the fancy router sled used by the Woodwhisperer (among others), but that’s not how I wanted to go (besides the fact that I don’t want to put down $50 on a wide-pass router bit). The top wasn’t too far out of flat, globally. However, there were lots of...
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