Hello again friends. Ok I know this bench build has been a little anticlimactic because you have seen the bench put together a million times. But this should be my final post on this bench build… maybe… I got the finish applied, added leather to the vices, and put a hand wheel on the wagon vise. After testing out the finish on scraps I decided to go with 1-1-1 (MS, Poly, BLO) on most of the bench. I sanded it into the top with 220 grit sandpaper to fill the pores some. J...
Here is a short update of just my work last night. Laid out and drilled my row of dog holes 3” apart. Sorry, galoot index is Zero on this one. I used a ¾” spade bit to make the wholes. Let me just say that I think spade bits are underrated. If you don’t need to make a flat bottom hole or drill overlapping holes I like them better than Forstner bits. The spade bit leaves a pretty clean entry whole and cut pretty fast with a lot less effort IMHO. Drilled out for the second end C...
A lot of people have been asking about building a workbench. A workbench is really the most important part of any wood shop. Here’s a workbench that is quite sturdy and will last for years. If you are just getting into woodworking, it’s a simple first project. If you are already woodworking, this can be customized in a lot of different ways. It ain’t pretty, but it will take a lot of abuse, which, in my mind, is what a workbench should do.
Hello friends. After more failure with the wooden screws I decided to order some dust collection attachments for the router and order some more maple dowels. While I waited for those to come in I worked on the top and legs. Here is a quick pictorial tour of my progress. Flattened the top. This is the first real workout for the #7! Worked great. Square edges, stool as board jack. First real workout for the #5 to. I love it, it really gets the work done fast! I decided a 2.5” to...
Hard to believe, I know. It’s been over a year since I announced the workbench complete, although there was always that missing part, that loose end that had to be tied off in order to officially declare it a complete project. Not only was it a loose end (literally, the vise screw was hanging loose in it’s slot), but it was a missing integral part of the bench that I kept on wishing I had setup and functional. The Wagon Vise to hold down boards for planing flat and similar work...
I think I underestimated the number of hours this workbench would take me, even though the article pegged it at about 30. So … I’ve been overdoing it a bit on shop time. Sue me ;-) Anyway, the workbench base—also made entirely out of 2×8 boards of Home Depot Douglas Fir—is complete. The legs are glue-ups. The end assemblies are glued. The end assemblies are bolted to the frame rails. It’s square. It’s solid. It’s stable. Lef...
Hello again folks. Here I am in the home stretch. I say that but I know there are still a bunch of details left. I decided to go with drawbored Mortise and Tenons with no glue. The splayed legs on this bench make it incredibly stable as is so it’s not necessary at all. I also won’t have to worry about glue not curing well in the cold weather. The idea of not watching the clock during glue up is pretty nice to, especially on an assembly his size. The hole stress free thing is true in the...
Welcome back to my blog series folks. Thanks for following along on this long journey of mine. It’s hard to believe I started cutting up the parts for my top in January. It’s taken me almost a year. However there were some detours taken along with way on other project. I’m in the home stretch now! I needed a hub for the screw. One of the luxuries of making your own screws is that you can make the hub out of any wood you want. I went with some QSWO I had left from my stretchers. I think ...
My old bench was just not cutting it. Not sturdy enough for using hand planes, could not store other large tools, it was too low (I am 6’7”) and it was just not cool. From Woodworking For my new bench I choose to use Southern Yellow Pine (SYP) for the top and Douglas Fir for the legs. Here are some of the other choices I made for the bench: From Woodworking Legs – Co planer with top, 5.25” x 5” x 39” with Mortise and Tenon joints that will be pegge...
I recently semi-retired from my position as the VP of R&D at a small hardware company where I designed power tool attachments and accessories. Having the time to pursue projects that delight me instead of the owner of this company, I have decided to try to bring one of my best ideas yet to market. I would love to have your feedback on both the product and my approach to funding the project. I recently semi-retired from my position as the VP of R&D at a small hardware company where ...
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