I milled the leg and spacers/support block out of the same chunk of oak. The screw and nut are the remnants of what I bought for my end vise. A cove cut on the table saw and an 3/8” round over gave me the basic profile. I smoothed it out of with a whatever rasp and file I had on hand. Then marked and mortised for the nut. I’ll probably put a dab of epoxy on final assembly of the nut to make sure to hold it captive. It’s damn good fit if I say so myself. ...
NOTE:I originally posted this as a Project and not a Blog entry. So I’ve moved it over here and will build upon it. I can not figure out how to delete the project, so my mistake will continue to live on, like most of my mistakes. ====================================================== After moving tables bought from auctions and using sawhorses and 2×4s as a miter saw base, I decided I needed a proper workbench. I spent a few months scouring the internet and magazines to find ...
Expectations. We all have them when we walk into the shop. Ah yes, I have come to spend a pleasant relaxing day at the bench undisturbed, unperturbed. Then you begin work. Things can go wrong. Jigs don’t work, parts mis-align as the glue holds fast in the wrong spot, wood tears out, screw heads break off, and finishes blotch. Lest it be misunderstood that I am somehow above the fray here, that nothing ever goes wrong for me, that I am the calm sea in the eye of every storm at my bench, ...
Parallel guide chain mechanism To make the chain mechanism, I used #35 chain and the sprockets are 10T with a 3/8 center. The chain is attached using two chain links. I had to do some metal working to create a few items: the brackets to hold the sprockets and a way of securing the chain at both ends. I had a 1.5” rectangular steel tube in my scrap collection so I used an angle grinder with a cutoff wheel to make both brackets that hold the sprockets with 3/8 bolts. Big box store ang...
i have never made a leg vise before and i have no idea what to expect with the one i made. The basic concept came from Shop Notes. And i like the basic concept. However, i do NOT like the price of ACME Rod, ACME nuts or ACME ANYTHING. so i went with “off the shelf” 3/4” threaded rod from LOWES. I dont know if this will bite me in the butt or not. But just in case, i built the vice so i could change it out if i need to use a better threaded rod. The dimensions ...
In some ways I would be proud to have “Bodger” on my CV. The gentlemen who made chair spindles in the beech woods in and around Buckinghamshire when Charles Dickens was writing were called Bodgers. It’s hard to see where the connection with “botching a job” comes from but there probably isn’t one, apart from the fact that they come from the same, older, root. Bodgers were not “botchers” or “butchers” or “cowboys” even, they were skilled woodsmen who cleaved beech wood and then turned the...
My new workbench is finally coming together. Follow the blog link on my site to view images and information. The bench is Cherry and Maple and will feature a chest of drawers on the front with 3 cabinets on the rear. Well it has been some time since I have posted. I’ve been working on several projects for my customers and managed to sneak in some time on the workbench. I have quite a bit more work to do to complete the bench. But it is at least in a usable form and I’m enjoying it already....
Slowly plodding along. I was out of town for almost the entire month of December so not much has been done. However, I did manage to finally get the bottom shelf installed correctly. My cuts were a bit too long so I ended up touching up the boards with a low angle block plane and then just screwing them in place. In addition to a storage area, the shelf also serves to hold ballast. You see, the original design of this bench was almost twice as large. However, in order to fit it into...
Leg Assembly Two leg assemblies are part of the support system for the bench. I was going to use glued up 2×4s, but found some 12/4 poplar, so sawed that to shape instead. The legs are 2.75” thick and 4” wide, and the top rail is 2.75” square. The legs are angled at about 15 degrees. The 2×4 approach would have simplified cutting the angled slots, but then you have the hassle of cleaning up the glued up legs. The large hunks of wood making up the legs give them a nice soli...
By Joshua Farnsworth (Writer at WoodAndShop.com) This is part 2 of George Lott’s traditional workshop. In part 1 I returned to the Frontier Culture Museum in historical Staunton, Virginia, to visit the men who are responsible for much of the reproduction furniture there: George Lott, Ken Knorr, and David Puckett. In this second video you’ll see George Lott’s amazing collection of antique tool chests, hand planes, hand saws, and workbenches. George gave me a tour of several of his...
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