By Joshua Farnsworth (Writer at WoodAndShop.com) This is part 2 of George Lott’s traditional workshop. In part 1 I returned to the Frontier Culture Museum in historical Staunton, Virginia, to visit the men who are responsible for much of the reproduction furniture there: George Lott, Ken Knorr, and David Puckett. In this second video you’ll see George Lott’s amazing collection of antique tool chests, hand planes, hand saws, and workbenches. George gave me a tour of several of his...
I’m using the design from Wood Magazine Nov. 2009 as a guide. I found a solid core door for $5.00 on craigslist months ago that will be my bench top. Went to Menards to get the majority of my wood and some of the screws, casters, etc. The rest I will get from Ace when I need them. Got to use my new/used table saw. Put my new blade and zero clearance insert in it and cleaned up the table. Used my basic miter saw which isn’t big enough to cut some pieces in half. That is wh...
Last weekend I hit the shed pretty hard. I cleared out a lot of old crap and took it to be donated or thrown away. Then I built my first work bench out of the 4×4s and other scrap wood I scored from work. It is a really simple design that I saw on Stevin’s YouTube channel wood working for mere mortals. http://www.youtube.com/watch?v=lQWY7Pi4v-M&feature=youtube_gdata_player I like how simple it is. I built it in a couple hours or so, and I like the flexibility that I can b...
The Leg vice starts out 1 1/2×8 x34” Near table top height. The top tapers to the bottom in mine and the others I saw so that the bottom flexes first when its used. Mine Is 1/4 inside the leg width and 8”inches at the top.. You want the top face to drop its dimension down to the screw and then taper so that it looks like a coffin kinda… Here is a picture of it done and laying on the leg its to be mounted on.. I Already chopped and fitted the bottom of the ...
My bench has had a gaping…er…gap in the middle of it since I built in in December 2012. Since I have Thanksgiving week off, I thought I’d remedy the situation. The divider is a simple piece made with two boards of sapwood-y black walnut with oak spacers. The bench was quite useful for gluing the thing together. The shot below shows that I staggered the spacers to accommodate different sized tools. After a little cleanup on the table saw and some fine...
Since my last entry I have spent one and a bit days working on the bench.This has involved sizing the verticals, cutting the tenons on the ends of the verticals and cutting the mortice for the stub tenon in the stretchers. SizingSizing the verticals was done on the jointer, table saw and thicknesser. The jointer was used to get two side straight and at right ankles to each other. The dimension for the width of the vertical (that is from the side, not the end) required that it be about si...
Glue up timeI was able to get my bench base into its new home today and did the final gluing which was just the stretchers on the back at the bottom which are mortise and tenon joints and the top rails which are bridle joints. After I glued in the stretchers on the back, I was going to glue in the top rails at the same time. I put the back rail in place and to my amazement the bridle joints didn’t line up (imagine me with a stupid expression on my face, ok, I know that isn’t so...
Well all finished just have to add a few more coats of poly to the mdf I do about 6-8 on the mdf for the extra protection. Anyways here are a few pictures of it completed, i’ll try and get some pics of where it’s new home will be. The sides are walnut lot’s of sap wood, entire boards of it first time using wood like this, red oak doors and drawers.
I just picked up what appears to be an earlier version of a Sjobergs model 1660 http://www.rlarson.com/Product/sjoberg/index.html bench. Because I want storage & prefer it to be heavier, (it’s a nice bench, but pretty light weight) I plan on making a cabinet insert similar to the one they offer. Since no instructions came with it, I have a question for any Sjoberg owners. I know what the bench dog holes and hold down holes are, but there are 2 – 1 1/4” steel tube lined ...
Finally got the bench to the point where it’s time to flatten the top and finish it. Going into the project almost a year ago, I made a promise to myself that I would flatten the top by hand. I’ve seen the fancy router sled used by the Woodwhisperer (among others), but that’s not how I wanted to go (besides the fact that I don’t want to put down $50 on a wide-pass router bit). The top wasn’t too far out of flat, globally. However, there were lots of...
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