Shortly after I found a Sjobergs bench at an auction, I came across an elderly woodworker in my neighborhood that was giving up his shop for health reasons. I heard he had a Shopsmith for sale, and being who I am, I couldn’t resist a visit to see if I might add yet another one to my shop. Alas, it wasn’t to be. He wanted too much for it. ( I like to find them cheap) He did, however, have a workbench he had built some 50 years ago that he was selling for $75. While the lower par...
I finally got some shop time this weekend and had a chance to complete my leg vise. After my last building session, I had left it basically functional, but lacking a couple bells and whistles to make it really nice. The first addition was a guide wheel on the underside of the parallel guide. I bought another plastic wheel from Woodcraft and mounted it below the guide. It looks like it could become an ankle biter, but I haven’t run into any problems yet. It’s only pock...
I’m sure there are those of you interested in how much this thing weighs and (more importantly) how much it cost to build. A quick volume estimate puts the total amount of wood at ~5 cubic feet. Considering an average specific gravity of about 0.60 (range for SYP is 0.54 – 0.65, and the hickory is more than that), the weight is: (5 cu. ft.)(62.4 lbs/cu. ft.)(0.60) = 187 lbs So, the wood alone is about 190 lbs. Factor in the weight of the vise hardware and the many metal...
Scandinavian workbench restoreOne legged dead man walking… Ok some awful undertones in that name…Actually it is just a simple dead man for the new old workbench. Just a long piece of wood, not sure but think teak. Marking the center line. Drilling holes for every two inch or five cm. And a little dowel that fits the holes with a cross dowel that makes it easy to pull out. Use the end vice to hold it. Get the idea? Now it is just to use it.I udsed it for pla...
Screw assembly The face vise screw mechanism is all DIY. Here are the piece parts. The hand-wheel has been kicking around my basement for 15 years. I remember buying it on Ebay for a project I never completed. It was too nice to throw away, so it waited and waited until now to find a purpose. The acme screw and nut I picked up on Ebay more recently. I cut the screw to length and drilled the hole that holds the hand-wheel setscrew. I found a 5 inch brass plate 1/2 inch thick also on...
I am a woodworker, an engineer, a maker, and a tinkerer. I built myself a workbench that height adjustable and completely solid that will last for generations. The full project description is here. But if your like me, you will find that a project, though completed, is never really done. I started this blog to document my starting point for any modifications and upgrades I do to the bench. See a video of the project by clicking here if you don't have flash or watch below:
Now that I have my base built, it is time to start on the top of the workbench. To do so, I decided to go with a glue-up of 2×4s cut in half. In the end my top should be 48” long and about 30” wide. Here are some initial pieces to show you the scale: To build the pieces, I cut a douglas fir 2×4 in half, then hand-planed it to remove the rounded corners. I used my number 5 jack plane to remove material and my number 6 to smooth it out. I occasi...
I left off with some cypress jointed and planed for the stretchers with a loose idea of what I wanted to do. I was originally hoping to do a “loopy” sort of deal (like the loopy infill), but I’d need to invest in a router guide bushing set and make or buy some templates and bits. In the end, I just did this Which translates to this. After milling the stretchers and the dados in the legs, I went ahead and glued the legs in first. Then the stretchers. Then a little purpleheart...
I have known that I wanted to build a Roubo bench for a long while now. A few months ago, more than I want to try and figure out, I purchased enough 2×10x12’ hem-fir to build a bench 24” x 60” with 3” square legs and a 3” thick top. I brought the unwieldy 12’ long boards home and cut them all in half on my back deck then brought them down to the basement and stacked them temporarily (read improperly). It was at this point I undertook a wedding gift ...
Here goes…. Traditional work benches (roubo for example) are out dated. I know, heresy. But it’s true The reason they made those crazy over sized legs and joints was because they didnt have sheetgoods back then and they needed to over build them to deal with the lateral and horizontal force they experienced. It is my opinion that pine 2×6’s and 3/4 ply MORE than cover any of the structural needs of a work bench. So the next big argument FOR traditional w...
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