I did a trade for some woodwork with a guy who had a garage full of lumber and several nice hand tools. Most of the lumber was Oak. I don’t really like working with Oak. But I thought it would be perfect for a bench, and there was enough of it. I got lots of different lengths and widths. Most of it was 3/4”. I forgot to take a “before” photo of the stack but here is a sample: Now I intend to make a nice, sturdy bench, but its going to be more functional than ...
I see many beautiful pieces of work on LJ. The creators are true artists … I am not. I love working with wood. I love the process, watching the raw material turn into something solid and useful. But my skills are not exceptional. Neither are my tools and the materials I work with. I am the average guy. I try to learn new things on every project. I try to avoid repeating my mistakes. I try to have fun. I just finished my first “real” workbench. For more than 20 years I hav...
Shortly after I found a Sjobergs bench at an auction, I came across an elderly woodworker in my neighborhood that was giving up his shop for health reasons. I heard he had a Shopsmith for sale, and being who I am, I couldn’t resist a visit to see if I might add yet another one to my shop. Alas, it wasn’t to be. He wanted too much for it. ( I like to find them cheap) He did, however, have a workbench he had built some 50 years ago that he was selling for $75. While the lower par...
I finally got some shop time this weekend and had a chance to complete my leg vise. After my last building session, I had left it basically functional, but lacking a couple bells and whistles to make it really nice. The first addition was a guide wheel on the underside of the parallel guide. I bought another plastic wheel from Woodcraft and mounted it below the guide. It looks like it could become an ankle biter, but I haven’t run into any problems yet. It’s only pock...
In our shop (like many) one of the most frequently used tools is the miter saw. Coincidentally, it’s also the machine that seems to make the most dust. In order to keep the dust at a minimum, it was time to upgrade our miter saw station. The plan is to purchase a second saw, and have the 2 saws share a long, connected fence. So, I started with building base cabinets to hold the saws: As I previously mentioned, dust was always a big issue in our shop. To help aid in that, I purchas...
I’m sure there are those of you interested in how much this thing weighs and (more importantly) how much it cost to build. A quick volume estimate puts the total amount of wood at ~5 cubic feet. Considering an average specific gravity of about 0.60 (range for SYP is 0.54 – 0.65, and the hickory is more than that), the weight is: (5 cu. ft.)(62.4 lbs/cu. ft.)(0.60) = 187 lbs So, the wood alone is about 190 lbs. Factor in the weight of the vise hardware and the many metal...
Scandinavian workbench restoreOne legged dead man walking… Ok some awful undertones in that name…Actually it is just a simple dead man for the new old workbench. Just a long piece of wood, not sure but think teak. Marking the center line. Drilling holes for every two inch or five cm. And a little dowel that fits the holes with a cross dowel that makes it easy to pull out. Use the end vice to hold it. Get the idea? Now it is just to use it.I udsed it for pla...
Screw assembly The face vise screw mechanism is all DIY. Here are the piece parts. The hand-wheel has been kicking around my basement for 15 years. I remember buying it on Ebay for a project I never completed. It was too nice to throw away, so it waited and waited until now to find a purpose. The acme screw and nut I picked up on Ebay more recently. I cut the screw to length and drilled the hole that holds the hand-wheel setscrew. I found a 5 inch brass plate 1/2 inch thick also on...
I am a woodworker, an engineer, a maker, and a tinkerer. I built myself a workbench that height adjustable and completely solid that will last for generations. The full project description is here. But if your like me, you will find that a project, though completed, is never really done. I started this blog to document my starting point for any modifications and upgrades I do to the bench. See a video of the project by clicking here if you don't have flash or watch below:
Now that I have my base built, it is time to start on the top of the workbench. To do so, I decided to go with a glue-up of 2×4s cut in half. In the end my top should be 48” long and about 30” wide. Here are some initial pieces to show you the scale: To build the pieces, I cut a douglas fir 2×4 in half, then hand-planed it to remove the rounded corners. I used my number 5 jack plane to remove material and my number 6 to smooth it out. I occasi...
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