This has been an off and on project for me for several months. I have put it on the back burner to take a few commisions and finally got around to working on the top. To make things easier on me from a time stand point I bought a premade butcher block top and added the aprons saving me the time of milling all that lumber. The first thing that I tackle is routing the tongue on each end that will support each end cap. I route a 3/4” groove on each end cap. Next I layout the dove...
Scandinavian workbench restoreMaking bench dogs. Time for bench dogs, the show must go on… First was to cut three pieces of wood into the right size.The bench dog holes total size and the length I choose to be app double the thickness of the bench top. On the left you see the only dog that came with the bench… I guess this dog cant bark a lot…So time to make some marking, now the shape comes and I simply follow the measures of the dog holes in the bench top. This time I use ...
I’ve been working on the end vise. I wanted to get that mounted next so I could figure out if it would impact the placement of the top on the base. I wanted a twin screw vise for dovetailing. As I mentioned previously, I’m using two Lee Valley end vise screws for the end vise. I thought about buying their twin screw (Or Lie-Nielsen’s, or Hovarter) but couldn’t come up with the money. I also considered building a Moxon vise for dovetailing and just using a more ...
Welcome back, everyone, I can’t believe it’s been 5 months since the last blog update! But, you know how life can be at times… The good news is…the Bench is complete! Let’s see if I can share photos from the last phase of the build… With the tool well secured via glue and wood screws, it was now time to flatten the top. I had been apprehensive about this step, but all the bench-building books I read made it sound fairly straight forward. I started with my shop m...
Due to a change of circumstances in my life, I recently moved from Nashville, Tennessee to Boston, Massachusetts. In the process I lost my garage workshop and gained a very small room in a dingy basement. Due the the space and noise constraints I have decided to try my luck with hand tools instead of the power tools I have relied on in the past. Since my bench was left in Tennessee, I decided that the first thing I needed to build a new workbench. One that was sturdy, solid, hand made, ...
Ah the pith. That very core of the tree, that for some reason, is remarkably unstable in use as lumber. The inclusion of the pith in some of the beams I have obtained all but ruins an otherwise solid thick chunk of wood. It really pithes me off. All kidding aside. I can probably still make some good use out of these beams, even the ones with the pith in them, with some thought into my cuts. I was contacted last week by an old woodworking acquaintance, Maxwell. He told me he saw my b...
Things are moving right along. One thing I knew I would need for this project was a 3/4” upcut router bit I could do plunge cuts with for the dog holes, as well as for routing a groove in the top for the sliding deadman. I didn’t want to spend a fortune for a carbide bit so I tried the HSS bit from MLCS (item #7498). Overall I was very happy with it; more later. Once I had the end vise installed I could decide exactly where to mount the top on the base. With the base upsid...
So I decided I needed to finally build a real woodworking bench for my new workspace. I got all the books by Chris Schwarz, checked all the back issues of woodworking mags and browsed the internet in preparation. Then the first thing I did was break one of Chris Schwarz rules. I decided to design my own rather then duplicate a historical bench. I think I had valid reasons. My workspace is small. I could not fit a long bench. A short bench means planning forces have a bigger impact, so I d...
The original plans said to build this after building the carcass, but I am not one to follow every direction. So it was up first. Design was completed and away I go. Even though I decided to make the UTS out of plywood, I made the torsion box out of MDF to take advantage of the its dead-flatness. I shrank the dimensions a bit so the plywood face would be flush with the rest of the carcass. I also moved around the rails so the casters would line up with the hardwood inside supports. ...
Hello. I am now working on the base for my workbench. I have changed some of the design details since my first concept, but not by much. The main difference is that the two legs on the Roubo side of the bench have tenons that will go into the bench top. The base was going to attach to the top the way most trestle bases do with bullet dowels, but then I realized that when I use the leg vise, all the pressure will be placed on the dowels! So I redesigned the front legs so that they have a tenon...
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