Since I got the top basically put together, it was time to worry about attaching a tool rail and leveling the bench. I constructed the levelers from four hockey pucks. I drilled a recess in them and epoxied in a bolt by the head. I then drilled a matching recess in each leg and epoxied a nut in each leg. By spinning the hockey puck the bolt will move in and out, helping to level the bench. To add stability to the system I also added a washer to the bolt head and epoxied that to t...
Now that I have my base built, it is time to start on the top of the workbench. To do so, I decided to go with a glue-up of 2×4s cut in half. In the end my top should be 48” long and about 30” wide. Here are some initial pieces to show you the scale: To build the pieces, I cut a douglas fir 2×4 in half, then hand-planed it to remove the rounded corners. I used my number 5 jack plane to remove material and my number 6 to smooth it out. I occasi...
Now that the end assemblies are finished, it’s time to see about getting the stretchers rigged up. They use a home-made bed bolt system that consists of a bolt that goes through the leg and into the stretcher where you make a mortise to receive a nut. In retrospect I should have just ordered bed bolts from Highland Woodworking. For more info on bed bolt joints, see this Fine Woodworking article. Here you can see the mortises and the nuts that went into them. I used a forstner bit...
Before I put the end assemblies together I wanted to rig up the levelers. To level the bench I am using Hockey pucks with 1/2” bolts epoxied in them. I am then epoxying nuts into the legs of the assemblies. The Levelers: Testing the fit of a nut after I drilled a hole in the bottom of a leg using my drill press and a forstner bit. Once the levelers were done it was time to look into finishing up the ends. I went ahead and used a 3/8” forstner bit to drill holes...
Due to a change of circumstances in my life, I recently moved from Nashville, Tennessee to Boston, Massachusetts. In the process I lost my garage workshop and gained a very small room in a dingy basement. Due the the space and noise constraints I have decided to try my luck with hand tools instead of the power tools I have relied on in the past. Since my bench was left in Tennessee, I decided that the first thing I needed to build a new workbench. One that was sturdy, solid, hand made, ...
Well, I finally completed the workbench. This was based on the Torsion Box Workbench from Shop Notes magazine July 2010. The construction for this was going along nicely until I inadvertently drilled the wrong size dog holes in the edging! Luckily I was able to rip the edges off using the table saw and make new ones. The top was sized to fit the mobile shop cart underneath for storage. Although it seems I won’t be storing it away very often, it is nice to have the op...
"Why is This Car Parked in My Shop?" Turning My One Car Garage Into A Shop #3: New FWW laminated Plywood Work bench
OK..So I am slowly but surely tweaking my garage into a shop..a little at a time. Before I launched into any real projects I wanted a proper work bench…the hollow core door across two plastic saw horses just wasn’t cutting it. I wanted something that was heavy duty, with thick legs like a traditional wood working bench, with mortise and tenon joinery..but I didn’t want to go through the whole learning curve..I just wanted a bench. I remembered seeing an article in FWW that ...
Well all finished just have to add a few more coats of poly to the mdf I do about 6-8 on the mdf for the extra protection. Anyways here are a few pictures of it completed, i’ll try and get some pics of where it’s new home will be. The sides are walnut lot’s of sap wood, entire boards of it first time using wood like this, red oak doors and drawers.
This is a 10’ x 28’’ Torsion box work bench i’m building it will sit on 2 2.5’ wide cabinets one with 4 drawers and one with doors and adjustable shelving. The top is made out of about 4 sheets of 3/4’’ mdf…... SOLID! Wrapped in walnut pieces 2.5’ long with end on end dove tails, and dove tail corners using walnut and really white walnut sap wood to create contrast at the joints. Torsion Box
I’m using the design from Wood Magazine Nov. 2009 as a guide. I found a solid core door for $5.00 on craigslist months ago that will be my bench top. Went to Menards to get the majority of my wood and some of the screws, casters, etc. The rest I will get from Ace when I need them. Got to use my new/used table saw. Put my new blade and zero clearance insert in it and cleaned up the table. Used my basic miter saw which isn’t big enough to cut some pieces in half. That is wh...
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