So I decided I needed to finally build a real woodworking bench for my new workspace. I got all the books by Chris Schwarz, checked all the back issues of woodworking mags and browsed the internet in preparation. Then the first thing I did was break one of Chris Schwarz rules. I decided to design my own rather then duplicate a historical bench. I think I had valid reasons. My workspace is small. I could not fit a long bench. A short bench means planning forces have a bigger impact, so I d...
The original plans said to build this after building the carcass, but I am not one to follow every direction. So it was up first. Design was completed and away I go. Even though I decided to make the UTS out of plywood, I made the torsion box out of MDF to take advantage of the its dead-flatness. I shrank the dimensions a bit so the plywood face would be flush with the rest of the carcass. I also moved around the rails so the casters would line up with the hardwood inside supports. ...
NOTE:I originally posted this as a Project and not a Blog entry. So I’ve moved it over here and will build upon it. I can not figure out how to delete the project, so my mistake will continue to live on, like most of my mistakes. ====================================================== After moving tables bought from auctions and using sawhorses and 2×4s as a miter saw base, I decided I needed a proper workbench. I spent a few months scouring the internet and magazines to find ...
Warning: pic heavy Just posting a bunch of progress. Leg vise continued. Cutting the bridal joint. Lignum vitae pin for the guide. This stuff strong. Trying to incorporate this as a pin holder but haven’t come across an idea that I can pull off with what I have on hand. So it’s on the back burner for now. Hammered a poplar dowel and drilled a center so I could bore it with a forstner. Didn’t work out so well. Stuck a roll pin...
I milled the leg and spacers/support block out of the same chunk of oak. The screw and nut are the remnants of what I bought for my end vise. A cove cut on the table saw and an 3/8” round over gave me the basic profile. I smoothed it out of with a whatever rasp and file I had on hand. Then marked and mortised for the nut. I’ll probably put a dab of epoxy on final assembly of the nut to make sure to hold it captive. It’s damn good fit if I say so myself. ...
I left off with some cypress jointed and planed for the stretchers with a loose idea of what I wanted to do. I was originally hoping to do a “loopy” sort of deal (like the loopy infill), but I’d need to invest in a router guide bushing set and make or buy some templates and bits. In the end, I just did this Which translates to this. After milling the stretchers and the dados in the legs, I went ahead and glued the legs in first. Then the stretchers. Then a little purpleheart...
Expectations. We all have them when we walk into the shop. Ah yes, I have come to spend a pleasant relaxing day at the bench undisturbed, unperturbed. Then you begin work. Things can go wrong. Jigs don’t work, parts mis-align as the glue holds fast in the wrong spot, wood tears out, screw heads break off, and finishes blotch. Lest it be misunderstood that I am somehow above the fray here, that nothing ever goes wrong for me, that I am the calm sea in the eye of every storm at my bench, ...
I am a woodworker, an engineer, a maker, and a tinkerer. I built myself a workbench that height adjustable and completely solid that will last for generations. The full project description is here. But if your like me, you will find that a project, though completed, is never really done. I started this blog to document my starting point for any modifications and upgrades I do to the bench. See a video of the project by clicking here if you don't have flash or watch below:
By Joshua Farnsworth (Writer at WoodAndShop.com) This is part 2 of George Lott’s traditional workshop. In part 1 I returned to the Frontier Culture Museum in historical Staunton, Virginia, to visit the men who are responsible for much of the reproduction furniture there: George Lott, Ken Knorr, and David Puckett. In this second video you’ll see George Lott’s amazing collection of antique tool chests, hand planes, hand saws, and workbenches. George gave me a tour of several of his...
Finally got the bench to the point where it’s time to flatten the top and finish it. Going into the project almost a year ago, I made a promise to myself that I would flatten the top by hand. I’ve seen the fancy router sled used by the Woodwhisperer (among others), but that’s not how I wanted to go (besides the fact that I don’t want to put down $50 on a wide-pass router bit). The top wasn’t too far out of flat, globally. However, there were lots of...
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