Goal Build a work bench in only a few hours over the coarse of a week, and for less than $100.00 The result: Absolutely no fine joinery – I am using 2×4’s glued and screwed – and doubled up instead of half-lapping them. Of course I used hot hide glue for extra strength since I don’t have any 90” clamps :) The top is a 30×80 solid core door. This term is misleading because it isn’t really “solid”. Save for the 2” on each edg...
Roubo Inspired Bench #5: Getting closer - finally getting the slabs on top of the bench, & an orange dog or 2
The rails have been assembled, legs attached to the cabinet, a little clean up and should be ready to mortise for the slabs. It appears I have some corrupted images on my memory card, so may not be able to post any of the photos of mortising or attaching the slabs through the rails with the SPAX type screws. Slabs have been fastened to the top with one screw at each end, there is a 2” gap between the two sections. I wanted a wide enough space to be able to use a Be...
I see many beautiful pieces of work on LJ. The creators are true artists … I am not. I love working with wood. I love the process, watching the raw material turn into something solid and useful. But my skills are not exceptional. Neither are my tools and the materials I work with. I am the average guy. I try to learn new things on every project. I try to avoid repeating my mistakes. I try to have fun. I just finished my first “real” workbench. For more than 20 years I hav...
In between jobs I have been building a new work bench milled from 8/4 and 12/4 maple hard and soft. The top is 4” thick. 24” wide, 6’6” long the legs are 4”X5” and the bench is 33” high which is at the point where my wrist makes a crease. The wagon vice is from Lake Erie Tools as will be the leg vice. I am building it by hand with no power tools at all, Whew! I still need to mount the leg vice after all the stretchers are cut, 16 mortise & ten...
I’m sure there are those of you interested in how much this thing weighs and (more importantly) how much it cost to build. A quick volume estimate puts the total amount of wood at ~5 cubic feet. Considering an average specific gravity of about 0.60 (range for SYP is 0.54 – 0.65, and the hickory is more than that), the weight is: (5 cu. ft.)(62.4 lbs/cu. ft.)(0.60) = 187 lbs So, the wood alone is about 190 lbs. Factor in the weight of the vise hardware and the many metal...
Previously, I had run out of time to complete the tail vise on my workbench: This weekend I finally got the time to remedy that situation. I started off by routing the dog holes in one of the boards, then gluing up the leg vise block. The dog holes are spaced at 3” for versatility. Then I needed to figure out what to remove for the various pieces of the vise hardware. Some time was spent with the adjustable square to figure out the recess locations. Note: the measureme...
I finally got some shop time this weekend and had a chance to complete my leg vise. After my last building session, I had left it basically functional, but lacking a couple bells and whistles to make it really nice. The first addition was a guide wheel on the underside of the parallel guide. I bought another plastic wheel from Woodcraft and mounted it below the guide. It looks like it could become an ankle biter, but I haven’t run into any problems yet. It’s only pock...
My new workbench is finally coming together. Follow the blog link on my site to view images and information. The bench is Cherry and Maple and will feature a chest of drawers on the front with 3 cabinets on the rear. Well it has been some time since I have posted. I’ve been working on several projects for my customers and managed to sneak in some time on the workbench. I have quite a bit more work to do to complete the bench. But it is at least in a usable form and I’m enjoying it already....
Scandinavian workbench restoreOne legged dead man walking… Ok some awful undertones in that name…Actually it is just a simple dead man for the new old workbench. Just a long piece of wood, not sure but think teak. Marking the center line. Drilling holes for every two inch or five cm. And a little dowel that fits the holes with a cross dowel that makes it easy to pull out. Use the end vice to hold it. Get the idea? Now it is just to use it.I udsed it for pla...
Scandinavian workbench restoreMaking bench dogs. Time for bench dogs, the show must go on… First was to cut three pieces of wood into the right size.The bench dog holes total size and the length I choose to be app double the thickness of the bench top. On the left you see the only dog that came with the bench… I guess this dog cant bark a lot…So time to make some marking, now the shape comes and I simply follow the measures of the dog holes in the bench top. This time I use ...
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