Finally got the bench to the point where it’s time to flatten the top and finish it. Going into the project almost a year ago, I made a promise to myself that I would flatten the top by hand. I’ve seen the fancy router sled used by the Woodwhisperer (among others), but that’s not how I wanted to go (besides the fact that I don’t want to put down $50 on a wide-pass router bit). The top wasn’t too far out of flat, globally. However, there were lots of...
My bench has had a gaping…er…gap in the middle of it since I built in in December 2012. Since I have Thanksgiving week off, I thought I’d remedy the situation. The divider is a simple piece made with two boards of sapwood-y black walnut with oak spacers. The bench was quite useful for gluing the thing together. The shot below shows that I staggered the spacers to accommodate different sized tools. After a little cleanup on the table saw and some fine...
Here is the leg vise i made, it works OK, but i can tell the force it puts on the mounts i made are going to fail over time. (see pic below) Then i came across this picture of an old black smith vise and wondered why hadn’t anyone one done one like this before? seemed simple, strong and fairly fool proof (ie Me Proof) So off i went to build my own:1st i turned a wheel using 2 pieces of 6/4 hard maple, laminated together.then i epoxied and pinned some 3/4” acme rod...
Glue up timeI was able to get my bench base into its new home today and did the final gluing which was just the stretchers on the back at the bottom which are mortise and tenon joints and the top rails which are bridle joints. After I glued in the stretchers on the back, I was going to glue in the top rails at the same time. I put the back rail in place and to my amazement the bridle joints didn’t line up (imagine me with a stupid expression on my face, ok, I know that isn’t so...
Welcome back, everyone, I can’t believe it’s been 5 months since the last blog update! But, you know how life can be at times… The good news is…the Bench is complete! Let’s see if I can share photos from the last phase of the build… With the tool well secured via glue and wood screws, it was now time to flatten the top. I had been apprehensive about this step, but all the bench-building books I read made it sound fairly straight forward. I started with my shop m...
i have never made a leg vise before and i have no idea what to expect with the one i made. The basic concept came from Shop Notes. And i like the basic concept. However, i do NOT like the price of ACME Rod, ACME nuts or ACME ANYTHING. so i went with “off the shelf” 3/4” threaded rod from LOWES. I dont know if this will bite me in the butt or not. But just in case, i built the vice so i could change it out if i need to use a better threaded rod. The dimensions ...
Here goes…. Traditional work benches (roubo for example) are out dated. I know, heresy. But it’s true The reason they made those crazy over sized legs and joints was because they didnt have sheetgoods back then and they needed to over build them to deal with the lateral and horizontal force they experienced. It is my opinion that pine 2×6’s and 3/4 ply MORE than cover any of the structural needs of a work bench. So the next big argument FOR traditional w...
Goal Build a work bench in only a few hours over the coarse of a week, and for less than $100.00 The result: Absolutely no fine joinery – I am using 2×4’s glued and screwed – and doubled up instead of half-lapping them. Of course I used hot hide glue for extra strength since I don’t have any 90” clamps :) The top is a 30×80 solid core door. This term is misleading because it isn’t really “solid”. Save for the 2” on each edg...
Roubo Inspired Bench #5: Getting closer - finally getting the slabs on top of the bench, & an orange dog or 2
The rails have been assembled, legs attached to the cabinet, a little clean up and should be ready to mortise for the slabs. It appears I have some corrupted images on my memory card, so may not be able to post any of the photos of mortising or attaching the slabs through the rails with the SPAX type screws. Slabs have been fastened to the top with one screw at each end, there is a 2” gap between the two sections. I wanted a wide enough space to be able to use a Be...
I see many beautiful pieces of work on LJ. The creators are true artists … I am not. I love working with wood. I love the process, watching the raw material turn into something solid and useful. But my skills are not exceptional. Neither are my tools and the materials I work with. I am the average guy. I try to learn new things on every project. I try to avoid repeating my mistakes. I try to have fun. I just finished my first “real” workbench. For more than 20 years I hav...
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