I got a text from my wife who was out at a meeting this morning. Says she has some carpentry work for me, a rustic dining room table. Now I know full well, this is not for us. We don’t even have a dining room! So that means this is to be paid work! I only hope the customer isn’t too picky on details and such. Those of you who have read my profile know that tables are about as big as I go for projects. I have a small shop and usually do big stuff outside. It’s Octob...
15 Ft Power-Drifter Fishing Boat, "Tiger Lily" #3: Took a break to build a work bench... check her out (Gallery)!
Found this at a thrift shop and restored it. (Just an old Stanley Two-tone Jack but works for now) My own knife, plane iron, and chisel sharpening system I designed. 80 to 7000 grit.
I’ve recently gotten the opportunity to rent some room near my home, where I can have a workshop that’s not freezing cold or moist in the winter and very small – There is a catch though: If the owner finds someone who wants to rent the whole thing I have to move out, but for now I’m all set. This of course means I need a workbench – I’ve been wanting to build a Nicholson bench for a while, but with the above mentioned catch I’m not going to just ye...
I spent over a third of my recent life in a small home with a single-car garage. One year for Christmas or my birthday, my wife bought me a set of Simpson Strong-Tie brackets designed by them to be all you needed (metal-wise) to build a shop bench. You got to pick the dimensions and, in part, the layout, but the bench would have a top surface and a shelf. I never got to build it while married to her because she kept filling up the garage with yard-sale junk. I had a narrow path from the g...
Parallel guide chain mechanism To make the chain mechanism, I used #35 chain and the sprockets are 10T with a 3/8 center. The chain is attached using two chain links. I had to do some metal working to create a few items: the brackets to hold the sprockets and a way of securing the chain at both ends. I had a 1.5” rectangular steel tube in my scrap collection so I used an angle grinder with a cutoff wheel to make both brackets that hold the sprockets with 3/8 bolts. Big box store ang...
Screw assembly The face vise screw mechanism is all DIY. Here are the piece parts. The hand-wheel has been kicking around my basement for 15 years. I remember buying it on Ebay for a project I never completed. It was too nice to throw away, so it waited and waited until now to find a purpose. The acme screw and nut I picked up on Ebay more recently. I cut the screw to length and drilled the hole that holds the hand-wheel setscrew. I found a 5 inch brass plate 1/2 inch thick also on...
Top Assembly The top consist of two sub-assemblies: The lower half and the upper. The lower half is made up of two plywood sheets glued together, edged with maple and joined using doweled bridle joints. The doubled up plywood is attached to the frame using a basic butt joint strengthened with 3/8” dowels and glued down with epoxy. I used this method because my wood was not wide enough for the desired final dimensions if I rabbeted in the panel. This simple butt joint gave me some a...
Leg Assembly Two leg assemblies are part of the support system for the bench. I was going to use glued up 2×4s, but found some 12/4 poplar, so sawed that to shape instead. The legs are 2.75” thick and 4” wide, and the top rail is 2.75” square. The legs are angled at about 15 degrees. The 2×4 approach would have simplified cutting the angled slots, but then you have the hassle of cleaning up the glued up legs. The large hunks of wood making up the legs give them a nice soli...
So I decided I needed to finally build a real woodworking bench for my new workspace. I got all the books by Chris Schwarz, checked all the back issues of woodworking mags and browsed the internet in preparation. Then the first thing I did was break one of Chris Schwarz rules. I decided to design my own rather then duplicate a historical bench. I think I had valid reasons. My workspace is small. I could not fit a long bench. A short bench means planning forces have a bigger impact, so I d...
This blog is all about my work in my shop, detailing the trials and tribulations I experience there. I had been a woodworker, in the most peripheral sense, most of my life. Typical outport kind, I guess, building things with Dad out in the garage. I’ve built a significant portion of sheds, cottages, decks, installed windows, doors, siding, poured concrete, worked on asphalt, etc, etc, ad nausium. It’s all good though, Woodworking (as just one of my many hobbies) quiets a part of my soul that ...
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