My Dad and I made a trip to the Black Forest Company today and picked up the supplies for the helicopter project. The body will be out of cherry, the main rotors will be wenge and other details will be other exotic woods such as padauk and yellowheart. This evening I laminated the sheets of cherry into a 7” by 7” by 27” (length) blank. Tomorrow the new bandsaw is going to get quite the work out cutting this baby out. Hopefully all goes well.
After glueing in the medallion, I went ahead and sanded it flush with the lid. I did this to be sure it looked ok. I was worried about chipped out areas below the rim showing up after the sanding and it would be much easier to replace the panel at this stage before the entire box was shaped. It would make aligning the jig for recutting the recess less of a nightmare. But it looked fine. The handle is a piece of cut off from the Maple medallion. I simply slotted a mortise in it and the lid ...
This shows the medallion getting glued in place. I decided to do a loose fit between the medallion and lid on this one due to the fact that I just couldn keep the bloodwood from chipping out even with a new cutter and climb cutting. I have done this before, filling the gap with black epoxy for a shadow line effect. I am using spacers to even out the gap. Before fitting the medallion I had ran a router around the inside of the box and cut a 3/8” x 3/8” rabbit for the lid to ...
I cut the lid a little oversize and made a jig to route out for the maple center panel (medallion). And after. I always make a test piece to size the real insert to. And here is the maple insert prior to rounding the corners which I do by eye on a disc sander and final fit with a sanding block a little at a time. Stay tuned
I carefully laid out the compartments on a sheet of plywood to be sure it would give the customer the room required. I then marked my cuts out for the body on the only piece of bloodwood I had left. I cut the board to the width of all four sides and slotted a kerf for the bottom. Here is a test piece of 1/4” ply. I mitered the sides and then cut slots for splines to add strength and dress it up a little. I used maple and wenge for the splines. This is how the spline...
This blog will show progress on an ArtBox I am building for a client. In September I received an email from a gentleman named Sean asking if I was interested in making a custom box to display his wrist watch collection. I said I typically dont do commission work for several reasons, but if he wanted to send me details I would look it over before deciding.We worked out the bugs and I agreed to make a box to hold eight watches. The color of the wood and the grain were important as well as...
Sometimes it can be difficult to recall the steps on takes and where I start and stop on this blog. I also tend to switch steps around sometimes depending on how the project is going. My next step after the first coat of poly on the lids and sides was to flip the box, put 2 coats of poly on, sanding with 400 grit paper in between coats and applying my label. I haven’t invested in a branding iron yet so my solution is to use double sided carpet tape and a business card. I will find...
After my previous post here, I got numerous feedback and great ideas from professionals on this site on how to optimize the cutlist diagram to make it useful for professional wood workers. This lead me to develop “Carpenter Cut” app for iPad/iPhone devices. It goes like this: Start with a sheet of plywood (e.g. 48×96), tell it the dimensions and quantity of each part you want to cut from it. Specify the kerf (size for your saw blade (0.125 is the default)), and indicate gr...
Design to Conception Are you interested in doing inlay, veneer, designing and building a project on your own? Here’s an example of a job I designed and built for a client last year. I already had a blog (perfect45degree.blogspot.com/) before discovering LJ. My guess is that most clients probably aren’t very interested in how I build other projects, only theirs. Given the community here, I thought I’d try writing about how I came to design and build the tünr (pronounced “tune-r”) dresser. ...
for more pics check out my blog here! My client, Jeffrey, and I imagined, designed and built the first point of purchase (pop) product display unit for tünr last summer. Tünr was the imagination of my brother Jeffrey coming to life as he dreamed, planned, proposed, organized and made crucial decisions. He had this idea; “Fine Tune Your Feet”. This is what he called tünr the sock and lace company that is now launched on the Internet and in street boutiques across the country. He approach...
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