I put in an eleven hour day yesterday on this thing, the work was really kind of fun compared to the tedious work of digging out mortises of the day before. I’ve never tried the draw bore method of locking a mortise and tenon together. I didn’t even use clamps. Well this morning I just had to get the tops to fit on the tenons, so after trimming back a couple of mortise surfaces they both fit down snugly, a very sweet fit. As a bonus, the sides of the tops ended up flush wit...
I was out in the shop/garage at 8am today and didn’t finish until 7pm. I don’t recall taking a lunch break, or any break for that matter, the day just flew by. But I did get a while lot done. Yesterday was all fitting the mortises and tenons. That took all of yesterday and I left it dry fitted together. This morning I had five things to do before I could drill holes for the draw bore joints. I ran the legs across the table saw to chamfer the bottom edges, check the leg v...
Whew, my workweek is finally over and now I can have some fun. I’ve been thinking all week about today, particularly what I still need to get to push this project along. I needed a jig to cut the mortises, and I was looking at pattern bits and I came away with an education. Top bearing straight cut pattern bits are expensive. I didn’t want to spend that much so I went to woodcraft last week when I bought my last pieces of wood for the leg and rail, and picked up a guide bushing fr...
It’s finally finished! In this video I perform the final assembly of the secretary. I install the tambours and handles, the backs, and the drawer hardware. Yes, I did end up going with the larger pulls. There were some very good points made about the larger and smaller pulls. However in the end, it boiled down to my beautiful wife making the final decision. A nice coat of wax and it’s complete! Thanks to everyone who watched and supported me during this build! As always, I welcome your com...
A quick and simple cutting board 20” x 5” made from maple and walnut. Click here to see my short video Thank youPaul
Had a surprise today, more funds available in the budget than I thought so I went to the lumber yard and got the wood that I needed. Got it all milled up and the front rail is now in the clamps. Due to my clamp shortage, I’ll have to glue up the last leg after I get home from work tomorrow night. But that’s good because it’ll set me up perfect for next weekend’s activities. I picked up a 2 – 5/8” forstner bit for the plastic bearing ring, a 4” fors...
Since the arm shape is complete and the side assemblies are laid out, I decided to start work on the tenons on the top of each leg that will protrude slightly from the top of the armrests. This was not in the plans that I had purchased, but really like that look and why not add more complexity to an already drawn out project! If I am going to take this much time to build the chair, might as well make it detailed. I completed one on a leg that will be in the back to practice my technique. I...
I have not posted in awhile. Turns out completing a fine furniture build of this magnitude and preparing for a first born child to arrive is a very large undertaking. I have continued to cut all the pieces to the final size and planed and sanded them down to thickness. I also continue to work on the joinery. I have dry fitted both side assemblies, the seat assembly and back assembly to make sure everything is lining up correctly. I have purchased a dado blade for my table saw to make th...
Today was a light day for me as I’m running out of things I can do until I get more wood, so today I cut out the side profile of the chop. I had this piece of thin ply laying around so I ripped it down to size and put my alignment marks on it, then drew the shoulder using a french curve template. Using the centerline I was able to do both sides. I clamped it on edge and sanded the template profile smooth then traced both sides on the chop. I cut a bunch ...
So here is the final look on the small coffin…it has the cremains of my previous dog and two cats. My friend brought me the small handles and the lovely marquetry pice that I used on the lid…
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