Well, with the boards for the top cut to rough length and rough thickness, and the general layout for the top decided on, it’s time to start squaring up the lumber and getting ready to glue the top all together. I started out with jointing one face and one edge flat and square on the 6” general jointer. I set up a roller stand to the exact height on both the infeed and outfeed side. It’s time consuming, but squaring all the lumber is probably the single most important step i...
Ah the pith. That very core of the tree, that for some reason, is remarkably unstable in use as lumber. The inclusion of the pith in some of the beams I have obtained all but ruins an otherwise solid thick chunk of wood. It really pithes me off. All kidding aside. I can probably still make some good use out of these beams, even the ones with the pith in them, with some thought into my cuts. I was contacted last week by an old woodworking acquaintance, Maxwell. He told me he saw my b...
This workbench project, for me, has been a long time coming. Well, long as in a couple of years anyways. It kinda began when I finally realized that the piece of plywood on two saw horses wasn’t quite cutting it as a woodworking bench. The mdf top on two collapsible metal legs wasn’t much better, and althought its been my main work, assembly, and glue up table for the past two years, the granite top of my table saw is far from an ideal workbench either. So, slowly, I began accumil...
With the top done, set the leg assembly in position next to the face vise. And the end vise slides to make sure everything still fits. Square everything up and mark the spot where the hex bolts attach the top to the top rail. I used the top rails as a jig to get the holes straight and drilled from the bottom toward the top to just where the brad point stuck through the top surface. This gave me a pilot for later drilling the counter bore in the top for the ½” bolts that attaches the...
The following are gateways to tips/information re: safety for individual pieces of equipment(Any other tools/equipment you’d like to see on the list?) LumberJocks’ Equipment Safety Gateway” Allergic Reactions to Wood Bandsaw Hand Plane Lathe Mitre Saw Planer Router Sander Scroll Saw Table Saw Vise All LumberJocks’ GATEWAYS Safety Tips Projects Woodworking Tips & Tricks And a quick glance at LumberJocks.co...
There’s a new post on the Little Good Pieces blog: “T-time”. It’s my way of dealing with vise racking. Check it out! http://littlegoodpieces.wordpress.com/2010/11/01/t-time/
Hard to believe, I know. It’s been over a year since I announced the workbench complete, although there was always that missing part, that loose end that had to be tied off in order to officially declare it a complete project. Not only was it a loose end (literally, the vise screw was hanging loose in it’s slot), but it was a missing integral part of the bench that I kept on wishing I had setup and functional. The Wagon Vise to hold down boards for planing flat and similar work...
Here’s the small vise, all cleaned up. About 12 hours in the Evapo-Rust soak, and another rubdown with WD-40. I might paint it, or might not. I haven’t decided yet. Since this is a metal jawed vise, it definitely needs some face blocks added. When I install it on my bench-to-be, I’ll cut a recess for the bench side plate, and then add a face block over….. maybe part of a full skirt face on the side of the bench. I’m not real clear on this bit yet...
This is my small vise. It’s about 50 years old, and was hand made by the original owner from scrap metal. His son later sold it to my father in law, who replaced the center screw and re-welded the whole thing. All this work, my FIL tells me, both his repairs and the original fabrication, was done over lunch hours at the steel mill. I’ve given it a good spray with WD-40, and gone at it with #3 steel wool. I got some of the paint off, and some of the rust, but ...
If you have 3/4” bench dog holes on your bench and a couple of handscrew clamps then in 10 minutes you can merge the two into a very flexible and powerful clamping system that works with small boards, long boards and even irregular pieces. I’ll let the photos tell the story … and keep in mind, the modification to the handscrew does not prevent you from using it as an ordinary handscrew too. I use them on my workbench and my sawbenches. Clicking on any ...
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