I went to an estate sale the other day and some tools managed to attach themselves to me somehow. I wjust wanted to browse around but these things jumped up from the well worn workbench in the garage and clung to me. Not being someone to cause a scene I just bought them. So now I got them (drat ;-)) I’d love to put them back in use. First up is a Abernathy Tool & Vise Co. woodworking vise. This sucker was still attached to the bench when I got it and the only tool I was able to u...
The paint had all week to dry, I expected the gloss to fade a bit over the week. It did not, and still looks wet. Not the exact look I was going for, but it’ll be fine. removing the painter’s tape shows just how good that 3M blue tape is; no bleeding along the tape lines. Time for assembly, and the first thing will be attaching the jaw inserts. On the Shop King the inserts are screw on (I think that is something that Wilton does with all their vises). The problem with this...
Here is the leg vise i made, it works OK, but i can tell the force it puts on the mounts i made are going to fail over time. (see pic below) Then i came across this picture of an old black smith vise and wondered why hadn’t anyone one done one like this before? seemed simple, strong and fairly fool proof (ie Me Proof) So off i went to build my own:1st i turned a wheel using 2 pieces of 6/4 hard maple, laminated together.then i epoxied and pinned some 3/4” acme rod...
I decided at this point that I should install the front and end vises with their wooden jaws prior to surfacing the top. So, my son and I (remember, 150 pounds or so) flipped the benchtop on its back, and I made sure the vise mounting spots were relatively flat and square to the edges. Then it was time to construct the wooden jaws, and obviously, whitewood would never do for this application. The only logical choice seemed to be maple, which is not available as a locally-produced wood. ...
After the holes were bored and the jaws were shaped, it was time for installation. Every vise hardware set is probably a little different, so I won’t get too technical here. The bottom line is that the mount assembly is positioned on the underside of the benchtop and screwed or lag-bolted into place. Then, the jaw is threaded onto the guide rods and screw, which are then run through their respective holes in the mount and secured. The screw is then tightened to snug the jaw up again...
I’ve been wanting a shaving bench. And since i can’t help but contemplate the design concepts behind what i’m about to build, i contemplated the fundamentals of how a shaving horse works. I thought “Great. But why not like this?” .. as an alternate mechanism for clamping a work piece in position sprang to mind. The contraption looks to me like a giraffe stretched out to drink, or the head of a giraffe, so I call it the shaving Giraffe rather than shaving Horse. W...
This is part of III of the blog series where the vise is disassembled and cleaned. Disassembly:I would like to take the vise apart, however it looks like I have to take a compromise. I decided to disassemble the vise as much possible. Once the pin at the rear of the vise was tapped out, I was able to tap the rear guide plate out. Once that is out, the back jaw assembly slides out easily. Now you could clearly see the threaded shoe. I also noticed there is a spring on the fr...
Late last night I ended with some small boards getting glued into larger boards. Well this morning while the little guy was sleeping I was able to get those out of the clamps and start getting them to final dimensions. I purposefully made the glue ups larger than needed to I can trim them to size and make up for any irregularities encountered during the glueup. First order was to simply clean them up 4 square.. Then I ripped the sides to get to final width (did a little of...
Edit: Thanks to everyone (esp DaveR) for their suggestions/help/nitpicking :D I completely redid the project and got rid of the wierd dimensions and such, and I’m much happier with it now. I didn’t bother with cutouts or shims for the vise this time since until I get one, thats kind of pointless, and overall tried to keep it simple. Here is the Sketchup File I had fun working on the Sheet Goods rack, I decided to get going on some of the other projects I have planned for t...
Well it’s been a little bit since my last blog, but here is what I’ve been able to get done in the shop over the past little bit. I last left with a freshly glued up top, and a question on what timbers to use for the legs. Well I decided to use the four maple beams I had for the legs. Even though two of them contain the pith, and some rather large cracks, I would rather have that then 3 different types of wood that looked only slightly better, so maple it is. After the top w...
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