Ok, now for the actual building of the eyebrow windows. This is where we left off. Remember that the side pieces are 3/8” plywood 43” tall, 1 1/2” at the bottom tapered to 33” at the top. After attaching the side pieces, I was able to measure around the circumference of the arch and determine the length of the top pieces. I used 3/8” bendy board (flex-core) and cut a slight angle on each end where it attaches to the plywood on the sides. The bendy board go...
Well I finally got all 7 of these eybrow windows done and sent to the site for install. As you can see from these pictures, whoever did the job the first time did not get the veneer on right and it bubbled. The owners did not give the people a chance to fix it. They told us that they were very happy with all the cabinets and woodwork that we were doing and they wanted us to do it right. I think the main problem was that there was very little substructure behind the veneer. I ...
So the brief was that they wanted a place to store all the paper work in the house. Passports, house insurance, car related stuff and all the other paper trails that we must keep hold off.I’ve checked out the room that they want the piece to go into, and they have a rather ugly looking Mahogany table with the computer on it, they have asked if I would try and match this piece. I’ve looked over it so many times and still the piece says to me “Ugly”. So I’m going t...
I am finally working on this project again and ran into another problem. You can find out how I got this far from blogs I posted earlier. Last time I showed how I set up guides to cutting the inlay banding grooves. I eventually got all the inlay banding installed, but when I went to sand it flush with the veneer I found I could feel that the resulting surface was uneven. If I could feel it, imagine how bad it was going to look finished! (Keep in mind my hands are trained to feel irregula...
After many comments and questions about the veneer ironing method, I made some time to do a blog on how I use this technique. The items needed are the same as used in the regular method of veneering; a straight edge, sharp knife (I use a scalpel), veneer tape, sandpaper, glue, distilled water, measuring cup, and a paint brush. Additionally, you’ll need an iron. Pick out your veneer and substrate, I usually use mdf. First, I match up any pieces that I need to make a large enough pi...
So my 3 sheets of veneer arrive and I open them to inspect them. I opted to use 2 ply 4×8 sheets to save time vs. laying up my own veneer. Out of the 3 sheets I rejected two, one walnut sheet which was supposed to be flat cut and the maple sheet which I paid a premium for to have wider leaves. The walnut piece didn’t have any cathedraling in it at all and was made up entirely of the quartered portion of a flat cut piece of veneer. The supplier worked with me to get me repla...
Well, It’s been a long time since I have posted anything on here, and I figured that since I have already started a new project that isn’t complete yet, this would be the perfect time. For the past couple of years, I have been wanting to build a router table ala Norm. Well, my birthday was last friday (March 27) and my wife was asking me what I wanted. Well, long story short, I started out with a couple sheets of 3/4” oak plywood, and a sheet of MDF. This past weekend...
So my latest project is officially underway. Click Here http://lumberjocks.com/bfd/blog/8062 to see the back story and details. I decide to build from the ground up so I start with the slab legs first. Here you see one end panel with the heavy duty glides attached and the 3 inner layers of Particle board. The glides are rated for either 1000 or 2000 lbs (either way they should hold!) The layers are glued and screwed together to make a particle board sandwich. I then atta...
It has been a while since I have been able to contribute much to Lumberjocks as life has been very hectic over the past few months. Anyway I have just embarked on my next project…building my own bench finally! I have been tossing ideas around for more then a year now. I have seen several examples of beautiful benches from many of you (Gary Sharp, Damian, John Ormsby and several others). I think I have read Lon Schleining’s The Workbench three times cover to cover and have change...
One of the people that my dad works with in my company has asked me to make for him a Pen complete with a leather case + a wooden box for his boss. I guess that he thinks that a good gift will improve his chances of keeping his job. Either way, i have to make it really good. He has given me pretty much free reign on what wood to use etc. So this will be an important project for me because it is one where i can really see if i’m any good at designing, etc. I ca...
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