Bottom MoldingI cut a long piece of the African mahogany 3” wide. I original use ¾” but didn’t like the way it looked so I planed it down to 5/8”. I ran it through my router table using a Freud Roman Ogee router bit # 38362. I first cut the front piece. I used the same angles that I used on the main case. After cutting the side angles, the pieces didn’t fit based on the angles I cut them. When I glued the sides of the main case together the angles came out different from wha...
I last left off where my boards for the top where seriously warped. I also was waiting for my new jointer. I received my new Powermatic Jointer and I love it. I wish I knew how to use it better but it will come in time. Jointing ProblemOne question I wondered about it when I tried to flatten a board. I jointed just one side of the board until it was flat. The only problem was to get the board flat the jointer removed so much wood that I wasn’t able to use the board because it became to...
HeatWell I haven’t written an update because it’s been too hot in my garage in So. Ca. I have a detached, 1938, garage without air condition. The heat never bothered me but as I get older it’s been getting to me. ProblemsAnother problem I’m having is with the top of the TV stand. I mentioned before that I purchased 14’ of 6/4 African mahogany rough wood. I cut the wood into 3 pieces. (4’, 4’, and 6’) Because it’s been about 100 degrees in my garage, I decided to take it to my local lumb...
I’m ready to add the bottom. As member GregD suggested I’m going to use Kreg pocket holes to secure the bottom and shelf in place. I cut some support boards at a height that would allow me to rest the bottom on them and then screw the bottom in place. I turned the work piece upside down to make it easier to screw it in place. Once the bottom was secured, I cut the support boards down to the height I needed for them to support the shelf. I then installed the shelf...
In planning to glue to corners I cut some angle blocks to assist in holding the clamps in place. I also used a special clamp for angles that I highly recommend if you have to glue up unusual corners or large miter corners. I then tried to figure out how to cut the bottom and shelf. I decided to use my circular saw. Before having a table saw, I used a circular saw to cut the wood so I have a good blade for plywood. I also own a forrest blade but I didn’t use it for this, d...
If anyone has a suggestion or idea, please feel free to add a comment. As I said I’m sort of making it up as I go along. If took me a while to decide on how to secure the face frame. As I mentioned before I received this idea from re-assembling my parents TV stand. Once thing I was surprise to notice when I disassembled theirs, was how little glue was used. I believe their TV cabinet was from Ethan Allen. I contemplated using a tenon joint, and then I settled on dowels. After thin...
I decided to use a basic half lap joint on this project. I’ve never really used it before, so I wasn’t sure what the best way to accomplish it. I don’t have a dado stack, yet, and frankly I don’t trust the accuracy of my junk Skil router and homemade router table. So, I decided to build a sort of tenon jig to help me cut the joint. This took longer than I wanted to due to several errors on my part. But, all things considered, it didn’t turn out too...
It’s time to get rid of our behemoth old entertainment center in favor of a smaller TV stand. In browsing fellow LJ projects I came across Looeyville’s effort here: http://lumberjocks.com/projects/14926 I really like it. And, I’ve heard that imitation is the sincerest form of flattery, so I figure straight out copying must be even better. So, I think that’s what I’ll do. But, I’m not sure what kind of joinery I want to use. My first thought was t...
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