On the following day after the glue has set, the band clamps are removed. It is time to begin truing up the ring of segments. In order to attain flatness on one of the ring’s edge I’ll lay a segment flat on the bed of the disc sander. It’s important to maintain a 90 degree angle during this operation. Take your time and make sure of accuracy. When the edge is truly flat we can then proceed to the lathe. Now the ring is mounted on the lathe and the opposite edge...
As you can see my first maple segment is cut. The dimensioning of the material has been taken care of and the compound mitresaw has the necessary angle. I use a Wixey digital gauge to ensure the accuracy of the sawblades’s angle. The stop-block on the right is clamped into place to maintain a consistent width for the segment. (Note:I always use scrap to test the accuracy of the segment’s angles. I do this by cutting 1/2 the amount of bowl segments and taping the outside perimete...
OK, so Mary Anne posted some blog entries on making whistles. I decided to make one using only hand tools. Here's a link back to Mary Anne's post. So, we start with some rough lumber. In this case a piece of wacky cherry. The board has lots of pitch inclusions, crazy grain and cupped something awful. But it will be fine for a whistle. By the way, no rulers were harmed (or used) in the making of this project. All measuring done by the Mark-I eyeball. 1) Cross cut a blank. Eye...
It’s funny how innovative we can be when we have to. I grew up with modest means and learned early in life not to waste things and to take care of what I have. Things didn’t come easy for us so we had to use what we had and make it last. I don’t see anything wrong with that. I think it is a good way to think for many reasons. I had a friend who used to tell people he loved to lend me his tools because when he got them back, they were cleaned and looked like new again....
Sorry about the delay in posting this tutorial of the series. I ran into some technical difficulties… which is another way of saying I sometimes have the attention span of a gnat and messed things up the first time around. Speaking of messing things up, I’ve injured my knee and have to stay off my feet for a few days. I am only on day two and already going crazy. All in all, it looks a good time for going on with this toot toot tootorial series. —...
How often have you dined at a restaurant and the waiter or waitress asked you “Would you would like some cracked peppers with your meal?” Probably more than once, right? If you’re like me I answer “Sure. I’d love some.” There’s just something nice about having a good meal with freshly ground salt and pepper. For a long time I have browsed through my various woodworking catalogs and noticed mechanisms for salt and peppermills. Then one day I decided to order the mechanisms and make a se...
Charles Neil lowboy build-along, #11 When I left you, back in installment # 8, I had just finished cutting out and installing the scroll board. The next step is to mill out the drawer dividers. First, make sure that both sides of the scroll board measure an equal distance, down from the top of the legs. After clamping the scroll board where it belongs, I then cut out a scrap piece of MDF, to be used as a spacer and clamp it in place. Now I’m ready to check out where the lower divi...
In continuation of a previous post, this is the second and final part of the exterior door project. The Arch The first part starts with a nervous step in the project – the arch cut. Any and all mistakes would be very noticeable and unrepairable, cosmetically anyhow. The only tool I could turn to for this operation was my jigsaw. Arch cut I put on a new blade and clamped on an in-feed board to serve as a reverse backer, a “fronter” of sorts. It work...
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